A Review on Porosity Formation in Aluminum-Based Alloys

The main objective of this review is to analyze the equations proposed for expressing the effect of various parameters on porosity formation in aluminum-based alloys. These parameters include alloying elements, solidification rate, grain refining, modification, hydrogen content, as well as the appli...

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Published inMaterials Vol. 16; no. 5; p. 2047
Main Authors Samuel, Agnes M, Samuel, Ehab, Songmene, Victor, Samuel, Fawzy H
Format Journal Article
LanguageEnglish
Published Switzerland MDPI AG 01.03.2023
MDPI
Subjects
Alloying elements
Alloys
Aluminum
Aluminum base alloys
Analysis
Atmospheric pressure
Chemical composition
Chemical elements
Gases
Grain refinement
grain refining
Hydrogen
modification
Parameter modification
Photomicrographs
Pore size
Porosity
Review
Solidification
solidification rate
Solids
Specialty metals industry
Statistical analysis
statistical modeling
Statistical models
statistical modeling
hydrogen
grain refining
modification
porosity
solidification rate
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Abstract The main objective of this review is to analyze the equations proposed for expressing the effect of various parameters on porosity formation in aluminum-based alloys. These parameters include alloying elements, solidification rate, grain refining, modification, hydrogen content, as well as the applied pressure on porosity formation in such alloys. They are used to establish as precisely as possible a statistical model to describe the resulting porosity characteristics such as the percentage porosity and pore characteristics, as controlled by the chemical composition of the alloy, modification, grain refining, and the casting conditions. The measured parameters of percentage porosity, maximum pore area, average pore area, maximum pore length, and average pore length, which were obtained from statistical analysis, are discussed, and they are supported using optical micrographs, electron microscopic images of fractured tensile bars, as well as radiography. In addition, an analysis of the statistical data is presented. It should be noted that all alloys described were well degassed and filtered prior to casting.
AbstractList The main objective of this review is to analyze the equations proposed for expressing the effect of various parameters on porosity formation in aluminum-based alloys. These parameters include alloying elements, solidification rate, grain refining, modification, hydrogen content, as well as the applied pressure on porosity formation in such alloys. They are used to establish as precisely as possible a statistical model to describe the resulting porosity characteristics such as the percentage porosity and pore characteristics, as controlled by the chemical composition of the alloy, modification, grain refining, and the casting conditions. The measured parameters of percentage porosity, maximum pore area, average pore area, maximum pore length, and average pore length, which were obtained from statistical analysis, are discussed, and they are supported using optical micrographs, electron microscopic images of fractured tensile bars, as well as radiography. In addition, an analysis of the statistical data is presented. It should be noted that all alloys described were well degassed and filtered prior to casting.
Audience Academic
Author Samuel, Ehab
Samuel, Fawzy H
Samuel, Agnes M
Songmene, Victor
AuthorAffiliation 2 Department of Mechanical Engineering, École de Technologie Supérieure (ÉTS), Montréal, QC H3C 1K3, Canada
1 Département des Sciences Appliquées, Université du Québec à Chicoutimi, Saguenay, QC G7H 2B1, Canada
AuthorAffiliation_xml – name: 1 Département des Sciences Appliquées, Université du Québec à Chicoutimi, Saguenay, QC G7H 2B1, Canada
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  givenname: Victor
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  surname: Songmene
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  givenname: Fawzy H
  surname: Samuel
  fullname: Samuel, Fawzy H
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BackLink https://www.ncbi.nlm.nih.gov/pubmed/36903162$$D View this record in MEDLINE/PubMed
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Issue 5
Keywords statistical modeling
hydrogen
grain refining
modification
porosity
solidification rate
Language English
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Snippet The main objective of this review is to analyze the equations proposed for expressing the effect of various parameters on porosity formation in aluminum-based...
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SubjectTerms Alloying elements
Alloys
Aluminum
Aluminum base alloys
Analysis
Atmospheric pressure
Chemical composition
Chemical elements
Gases
Grain refinement
grain refining
Hydrogen
modification
Parameter modification
Photomicrographs
Pore size
Porosity
Review
Solidification
solidification rate
Solids
Specialty metals industry
Statistical analysis
statistical modeling
Statistical models
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Title A Review on Porosity Formation in Aluminum-Based Alloys
URI https://www.ncbi.nlm.nih.gov/pubmed/36903162
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