Residual Magnetic Field Testing System with Tunneling Magneto-Resistive Arrays for Crack Inspection in Ferromagnetic Pipes

Ferromagnetic pipes are widely used in the oil and gas industry. They are subject to cracks due to corrosion, pressure, and fatigue. It is significant to detect cracks for the safety of pipes. A residual magnetic field testing (RMFT) system is developed for crack detection in ferromagnetic pipes. Ba...

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Published inSensors (Basel, Switzerland) Vol. 24; no. 11; p. 3259
Main Authors Zhao, Shuxiang, Gao, Junqi, Chen, Jiamin, Pan, Lindong
Format Journal Article
LanguageEnglish
Published Switzerland MDPI AG 21.05.2024
MDPI
Subjects
Analysis
Carbon steel
crack detection
Cracks
Defects
ferromagnetic pipes
Ferromagnetism
Field study
Magnetic fields
magnetization
Magnets, Permanent
residual magnetic field
Sensors
Simulation methods
Stainless steel
Steel pipes
tunneling magneto-resistive (TMR)
China
residual magnetic field
tunneling magneto-resistive (TMR)
magnetization
crack detection
ferromagnetic pipes
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Abstract Ferromagnetic pipes are widely used in the oil and gas industry. They are subject to cracks due to corrosion, pressure, and fatigue. It is significant to detect cracks for the safety of pipes. A residual magnetic field testing (RMFT) system is developed for crack detection in ferromagnetic pipes. Based on this background, a detection probe based on an array of tunneling magneto-resistive (TMR) sensors and permanent magnets is exploited. The probe is able to partially magnetize the pipe wall and collect magnetic signals simultaneously. First, a theoretical analysis of RMFT is presented. The physics principle of RMFT is introduced, and a finite element model is built. In the finite element simulations, the effects of the crack length and depth on the RMFT signal are analyzed, and the signal characteristics are selected to represent the crack size. Next, the validated experiments are conducted to demonstrate the feasibility of the proposed RMFT method in this paper.
AbstractList Ferromagnetic pipes are widely used in the oil and gas industry. They are subject to cracks due to corrosion, pressure, and fatigue. It is significant to detect cracks for the safety of pipes. A residual magnetic field testing (RMFT) system is developed for crack detection in ferromagnetic pipes. Based on this background, a detection probe based on an array of tunneling magneto-resistive (TMR) sensors and permanent magnets is exploited. The probe is able to partially magnetize the pipe wall and collect magnetic signals simultaneously. First, a theoretical analysis of RMFT is presented. The physics principle of RMFT is introduced, and a finite element model is built. In the finite element simulations, the effects of the crack length and depth on the RMFT signal are analyzed, and the signal characteristics are selected to represent the crack size. Next, the validated experiments are conducted to demonstrate the feasibility of the proposed RMFT method in this paper.
Ferromagnetic pipes are widely used in the oil and gas industry. They are subject to cracks due to corrosion, pressure, and fatigue. It is significant to detect cracks for the safety of pipes. A residual magnetic field testing (RMFT) system is developed for crack detection in ferromagnetic pipes. Based on this background, a detection probe based on an array of tunneling magneto-resistive (TMR) sensors and permanent magnets is exploited. The probe is able to partially magnetize the pipe wall and collect magnetic signals simultaneously. First, a theoretical analysis of RMFT is presented. The physics principle of RMFT is introduced, and a finite element model is built. In the finite element simulations, the effects of the crack length and depth on the RMFT signal are analyzed, and the signal characteristics are selected to represent the crack size. Next, the validated experiments are conducted to demonstrate the feasibility of the proposed RMFT method in this paper.Ferromagnetic pipes are widely used in the oil and gas industry. They are subject to cracks due to corrosion, pressure, and fatigue. It is significant to detect cracks for the safety of pipes. A residual magnetic field testing (RMFT) system is developed for crack detection in ferromagnetic pipes. Based on this background, a detection probe based on an array of tunneling magneto-resistive (TMR) sensors and permanent magnets is exploited. The probe is able to partially magnetize the pipe wall and collect magnetic signals simultaneously. First, a theoretical analysis of RMFT is presented. The physics principle of RMFT is introduced, and a finite element model is built. In the finite element simulations, the effects of the crack length and depth on the RMFT signal are analyzed, and the signal characteristics are selected to represent the crack size. Next, the validated experiments are conducted to demonstrate the feasibility of the proposed RMFT method in this paper.
Audience Academic
Author Pan, Lindong
Chen, Jiamin
Gao, Junqi
Zhao, Shuxiang
AuthorAffiliation 2 Moganshan Institute of Geomagnetism Large Scale Scientific Facility, Zhejiang, Huzhou 313200, China
1 Qingdao Innovation and Development Base, Harbin Engineering University, Qingdao 266400, China; zhaoshuxiang@mgsdcyjy.cn
3 State Key Laboratory of Transducer Technology, Aerospace Information Research Institute, Chinese Academy of Sciences, Beijing 100094, China; jmchen@mail.ie.ac.cn
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Keywords residual magnetic field
tunneling magneto-resistive (TMR)
magnetization
crack detection
ferromagnetic pipes
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Snippet Ferromagnetic pipes are widely used in the oil and gas industry. They are subject to cracks due to corrosion, pressure, and fatigue. It is significant to...
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StartPage 3259
SubjectTerms Analysis
Carbon steel
crack detection
Cracks
Defects
ferromagnetic pipes
Ferromagnetism
Field study
Magnetic fields
magnetization
Magnets, Permanent
residual magnetic field
Sensors
Simulation methods
Stainless steel
Steel pipes
tunneling magneto-resistive (TMR)
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Title Residual Magnetic Field Testing System with Tunneling Magneto-Resistive Arrays for Crack Inspection in Ferromagnetic Pipes
URI https://www.ncbi.nlm.nih.gov/pubmed/38894055
https://www.proquest.com/docview/3067442160
https://www.proquest.com/docview/3070802953
https://pubmed.ncbi.nlm.nih.gov/PMC11174621
https://doaj.org/article/d593e6c030e247c495b28b9ab89aea4f
Volume 24
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