Comparing accuracy of denture bases fabricated by injection molding, CAD/CAM milling, and rapid prototyping method

The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. The maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method...

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Published inThe journal of advanced prosthodontics Vol. 11; no. 1; pp. 55 - 64
Main Authors Lee, Suji, Hong, Seoung-Jin, Paek, Janghyun, Pae, Ahran, Kwon, Kung-Rock, Noh, Kwantae
Format Journal Article
LanguageEnglish
Published Korea (South) The Korean Academy of Prosthodontics 01.02.2019
대한치과보철학회
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ISSN2005-7806
2005-7814
DOI10.4047/jap.2019.11.1.55

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Abstract The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. The maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at α=.05. No statistically significant differences in distances among four notches ( >.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly ( <.05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods ( <.05). The overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method.
AbstractList The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. The maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at α=.05. No statistically significant differences in distances among four notches ( >.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly ( <.05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods ( <.05). The overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method.
The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method.PURPOSEThe accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method.The maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at α=.05.MATERIALS AND METHODSThe maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at α=.05.No statistically significant differences in distances among four notches (P>.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly (P<.05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods (P<.05).RESULTSNo statistically significant differences in distances among four notches (P>.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly (P<.05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods (P<.05).The overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method.CONCLUSIONThe overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method.
PURPOSE. The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. MATERIALS AND METHODS. The maxillary edentulous master cast was fabricated andround shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at α=.05. RESULTS. No statistically significant differences in distances among four notches (P>.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly (P<.05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods (P<.05). CONCLUSION. The overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method. [J Adv Prosthodont 2019;11:55-64] KCI Citation Count: 34
Author Hong, Seoung-Jin
Pae, Ahran
Kwon, Kung-Rock
Noh, Kwantae
Lee, Suji
Paek, Janghyun
AuthorAffiliation 1 Private Practice, Seoul, Republic of Korea
3 Department of Prosthodontics, School of Dentistry, Kyung Hee University, Seoul, Republic of Korea
2 Department of Prosthodontics, Kyung Hee University Dental Hospital, Seoul, Republic of Korea
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Issue 1
Keywords Digital light processing
Denture base
Computer-aided design and computer-aided manufacturing (CAD/CAM)
3D printing
Milling
Language English
License This is an Open Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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aThese authors contributed equally to this work.
https://dx.doi.org/10.4047/jap.2019.11.1.55
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Snippet The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. The maxillary edentulous master...
The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method.PURPOSEThe accuracy of denture bases...
PURPOSE. The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. MATERIALS AND METHODS. The...
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Title Comparing accuracy of denture bases fabricated by injection molding, CAD/CAM milling, and rapid prototyping method
URI https://www.ncbi.nlm.nih.gov/pubmed/30847050
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https://pubmed.ncbi.nlm.nih.gov/PMC6400705
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