Material jetting additive manufacturing: An experimental study using designed metrological benchmarks
•Customized benchmarks were designed to characterize and establish the process capability of material jetting AM.•Metrological studies were conducted to determine the effect of process parameters on dimensional accuracy.•Design limitations on special features such as thin walls and assembly-free par...
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| Published in | Precision engineering Vol. 50; pp. 275 - 285 |
|---|---|
| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier Inc
01.10.2017
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| Subjects | |
| Online Access | Get full text |
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| Abstract | •Customized benchmarks were designed to characterize and establish the process capability of material jetting AM.•Metrological studies were conducted to determine the effect of process parameters on dimensional accuracy.•Design limitations on special features such as thin walls and assembly-free parts fabricated using different build orientations were evaluated.
Additive manufacturing (AM) technique allows the creation of parts with a high degree of design complexity by building three-dimensional (3D) parts layer-by-layer. Many of the current restrictions of design for manufacturing (DFM) as well as design for assembly (DFA) are no longer applicable for AM due to the lack of needs for tooling. Instead, it is critical to establish the manufacturing limits and design guidelines to achieve optimal production outcomes. This can be achieved through manipulation of process parameters.
The purpose of this paper is to establish a systematic methodology for investigating the process capability of material jetting AM techniques by using specially designed benchmark artifacts. In this study, three customized benchmarks were designed to characterize and establish the process capability of material jetting AM techniques. Each of the benchmarks was designed for different purposes. Using a benchmark, metrological studies were conducted to determine the effect of process parameters on the dimensional accuracy of fabricated part. The design limitations on special features such as thin walls and assembly-free parts fabricated using different build orientations were also evaluated. |
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| AbstractList | •Customized benchmarks were designed to characterize and establish the process capability of material jetting AM.•Metrological studies were conducted to determine the effect of process parameters on dimensional accuracy.•Design limitations on special features such as thin walls and assembly-free parts fabricated using different build orientations were evaluated.
Additive manufacturing (AM) technique allows the creation of parts with a high degree of design complexity by building three-dimensional (3D) parts layer-by-layer. Many of the current restrictions of design for manufacturing (DFM) as well as design for assembly (DFA) are no longer applicable for AM due to the lack of needs for tooling. Instead, it is critical to establish the manufacturing limits and design guidelines to achieve optimal production outcomes. This can be achieved through manipulation of process parameters.
The purpose of this paper is to establish a systematic methodology for investigating the process capability of material jetting AM techniques by using specially designed benchmark artifacts. In this study, three customized benchmarks were designed to characterize and establish the process capability of material jetting AM techniques. Each of the benchmarks was designed for different purposes. Using a benchmark, metrological studies were conducted to determine the effect of process parameters on the dimensional accuracy of fabricated part. The design limitations on special features such as thin walls and assembly-free parts fabricated using different build orientations were also evaluated. |
| Author | Wei, Jun Yeong, Wai Yee Dikshit, Vishwesh Wang, Chengcheng Sing, Swee Leong Yap, Yee Ling |
| Author_xml | – sequence: 1 givenname: Yee Ling surname: Yap fullname: Yap, Yee Ling email: yyap004@e.ntu.edu.sg organization: Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore – sequence: 2 givenname: Chengcheng surname: Wang fullname: Wang, Chengcheng email: wang1148@e.ntu.edu.sg organization: Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore – sequence: 3 givenname: Swee Leong surname: Sing fullname: Sing, Swee Leong email: sing0011@e.ntu.edu.sg organization: Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore – sequence: 4 givenname: Vishwesh surname: Dikshit fullname: Dikshit, Vishwesh email: vishdixit@ntu.edu.sg organization: Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore – sequence: 5 givenname: Wai Yee surname: Yeong fullname: Yeong, Wai Yee email: wyyeong@ntu.edu.sg organization: Singapore Centre for 3D Printing, School of Mechanical & Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore – sequence: 6 givenname: Jun surname: Wei fullname: Wei, Jun email: jwei@simtech.a-star.edu.sg organization: Singapore Institute of Manufacturing Technology (SIMTech) @ NTU, 73 Nanyang Drive, 637662, Singapore |
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| SubjectTerms | 3D Printing Additive manufacturing Inkjet printing Material jetting Metrology |
| Title | Material jetting additive manufacturing: An experimental study using designed metrological benchmarks |
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