Explosive welding method for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member

•Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding parameters.•Provide an efficient way for manufacturing high-ductility hollow structural member. In this study, a new explosive welding method provide...

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Published inFusion engineering and design Vol. 89; no. 12; pp. 3117 - 3124
Main Authors Ma, Rui, Wang, Yaohua, Wu, Jihong, Duan, Mianjun
Format Journal Article
LanguageEnglish
Published Elsevier B.V 01.12.2014
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Abstract •Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding parameters.•Provide an efficient way for manufacturing high-ductility hollow structural member. In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding parameters (stand-off distance and explosion rate) were calculated respectively using equivalent frontal collision wave model and effective energy model. The welded samples were subject to two step heat treatment cycles (solution annealing and aging). Optical microscopy (OM) and scanning electron microscopy (SEM) were utilized to analyze the microstructure of bonding interface. The mechanical properties of the welded samples were evaluated through microhardness test and tensile test. Moreover, the sealing property of the welded specimens was measured through helium leak test. Microstructural analysis showed that the welded sample using effective energy model had an ideal wavy interface. The results of microhardness test revealed an increase in hardness for both sides near to the bonding interface. And the hardening phenomenon of interface region disappeared after the solution annealing. SEM observation indicated that the samples with the post heat treatments exhibited a ductile fracture with dimple features after tensile test. After the specimens undergo aging strengthening, there was an obvious increase in the strength for all specimens. The helium leak test results have proven that the welded specimens are soundness.
AbstractList •Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding parameters.•Provide an efficient way for manufacturing high-ductility hollow structural member. In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding parameters (stand-off distance and explosion rate) were calculated respectively using equivalent frontal collision wave model and effective energy model. The welded samples were subject to two step heat treatment cycles (solution annealing and aging). Optical microscopy (OM) and scanning electron microscopy (SEM) were utilized to analyze the microstructure of bonding interface. The mechanical properties of the welded samples were evaluated through microhardness test and tensile test. Moreover, the sealing property of the welded specimens was measured through helium leak test. Microstructural analysis showed that the welded sample using effective energy model had an ideal wavy interface. The results of microhardness test revealed an increase in hardness for both sides near to the bonding interface. And the hardening phenomenon of interface region disappeared after the solution annealing. SEM observation indicated that the samples with the post heat treatments exhibited a ductile fracture with dimple features after tensile test. After the specimens undergo aging strengthening, there was an obvious increase in the strength for all specimens. The helium leak test results have proven that the welded specimens are soundness.
In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding parameters (stand-off distance and explosion rate) were calculated respectively using equivalent frontal collision wave model and effective energy model. The welded samples were subject to two step heat treatment cycles (solution annealing and aging). Optical microscopy (OM) and scanning electron microscopy (SEM) were utilized to analyze the microstructure of bonding interface. The mechanical properties of the welded samples were evaluated through microhardness test and tensile test. Moreover, the sealing property of the welded specimens was measured through helium leak test. Microstructural analysis showed that the welded sample using effective energy model had an ideal wavy interface. The results of microhardness test revealed an increase in hardness for both sides near to the bonding interface. And the hardening phenomenon of interface region disappeared after the solution annealing. SEM observation indicated that the samples with the post heat treatments exhibited a ductile fracture with dimple features after tensile test. After the specimens undergo aging strengthening, there was an obvious increase in the strength for all specimens. The helium leak test results have proven that the welded specimens are soundness.
Author Duan, Mianjun
Wang, Yaohua
Wu, Jihong
Ma, Rui
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Issue 12
Keywords Hollow structure
Aging
Explosive welding
Effective energy model
Solution annealing
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Snippet •Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding...
In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding...
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SubjectTerms Aging
Austenitic stainless steels
Effective energy model
Energy use
Explosive welding
Heat resistant steels
Heat treatment
Helium
Hollow structure
Leaks
Scanning electron microscopy
Solution annealing
Structural members
Tensile tests
Title Explosive welding method for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member
URI https://dx.doi.org/10.1016/j.fusengdes.2014.10.001
https://www.proquest.com/docview/1660061469
Volume 89
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