Explosive welding method for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member
•Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding parameters.•Provide an efficient way for manufacturing high-ductility hollow structural member. In this study, a new explosive welding method provide...
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Published in | Fusion engineering and design Vol. 89; no. 12; pp. 3117 - 3124 |
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Main Authors | , , , |
Format | Journal Article |
Language | English |
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Elsevier B.V
01.12.2014
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Abstract | •Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding parameters.•Provide an efficient way for manufacturing high-ductility hollow structural member.
In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding parameters (stand-off distance and explosion rate) were calculated respectively using equivalent frontal collision wave model and effective energy model. The welded samples were subject to two step heat treatment cycles (solution annealing and aging). Optical microscopy (OM) and scanning electron microscopy (SEM) were utilized to analyze the microstructure of bonding interface. The mechanical properties of the welded samples were evaluated through microhardness test and tensile test. Moreover, the sealing property of the welded specimens was measured through helium leak test.
Microstructural analysis showed that the welded sample using effective energy model had an ideal wavy interface. The results of microhardness test revealed an increase in hardness for both sides near to the bonding interface. And the hardening phenomenon of interface region disappeared after the solution annealing. SEM observation indicated that the samples with the post heat treatments exhibited a ductile fracture with dimple features after tensile test. After the specimens undergo aging strengthening, there was an obvious increase in the strength for all specimens. The helium leak test results have proven that the welded specimens are soundness. |
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AbstractList | •Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding parameters.•Provide an efficient way for manufacturing high-ductility hollow structural member.
In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding parameters (stand-off distance and explosion rate) were calculated respectively using equivalent frontal collision wave model and effective energy model. The welded samples were subject to two step heat treatment cycles (solution annealing and aging). Optical microscopy (OM) and scanning electron microscopy (SEM) were utilized to analyze the microstructure of bonding interface. The mechanical properties of the welded samples were evaluated through microhardness test and tensile test. Moreover, the sealing property of the welded specimens was measured through helium leak test.
Microstructural analysis showed that the welded sample using effective energy model had an ideal wavy interface. The results of microhardness test revealed an increase in hardness for both sides near to the bonding interface. And the hardening phenomenon of interface region disappeared after the solution annealing. SEM observation indicated that the samples with the post heat treatments exhibited a ductile fracture with dimple features after tensile test. After the specimens undergo aging strengthening, there was an obvious increase in the strength for all specimens. The helium leak test results have proven that the welded specimens are soundness. In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding parameters (stand-off distance and explosion rate) were calculated respectively using equivalent frontal collision wave model and effective energy model. The welded samples were subject to two step heat treatment cycles (solution annealing and aging). Optical microscopy (OM) and scanning electron microscopy (SEM) were utilized to analyze the microstructure of bonding interface. The mechanical properties of the welded samples were evaluated through microhardness test and tensile test. Moreover, the sealing property of the welded specimens was measured through helium leak test. Microstructural analysis showed that the welded sample using effective energy model had an ideal wavy interface. The results of microhardness test revealed an increase in hardness for both sides near to the bonding interface. And the hardening phenomenon of interface region disappeared after the solution annealing. SEM observation indicated that the samples with the post heat treatments exhibited a ductile fracture with dimple features after tensile test. After the specimens undergo aging strengthening, there was an obvious increase in the strength for all specimens. The helium leak test results have proven that the welded specimens are soundness. |
Author | Duan, Mianjun Wang, Yaohua Wu, Jihong Ma, Rui |
Author_xml | – sequence: 1 givenname: Rui orcidid: 0000-0001-8357-6280 surname: Ma fullname: Ma, Rui email: mr9980@163.com organization: PLA University of Science and Technology, Nanjing 210007, China – sequence: 2 givenname: Yaohua surname: Wang fullname: Wang, Yaohua organization: PLA University of Science and Technology, Nanjing 210007, China – sequence: 3 givenname: Jihong surname: Wu fullname: Wu, Jihong organization: Southwestern Institute of Physics, Chengdu 610041, China – sequence: 4 givenname: Mianjun surname: Duan fullname: Duan, Mianjun organization: PLA University of Science and Technology, Nanjing 210007, China |
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Cites_doi | 10.1016/j.fusengdes.2010.12.051 10.1080/10426914.2012.736665 10.1016/j.jnucmat.2007.03.064 10.1016/j.msea.2012.07.102 10.1016/0921-5093(94)90379-4 10.1016/j.matdes.2013.02.001 10.1016/j.matlet.2008.05.060 10.1016/j.matdes.2010.10.017 10.1007/BF01233153 10.1016/S0921-5093(03)00643-9 10.1016/S0261-3069(03)00066-9 10.1016/j.matdes.2004.07.021 10.1016/j.matdes.2012.09.037 10.1016/S0022-3115(99)00285-8 10.1080/10426914.2011.648699 |
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Snippet | •Develop a new explosive welding method to fabricate the cooling channel of FW.•Utilize effective energy model to accurately calculate optimal welding... In this study, a new explosive welding method provided an effective way for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member. The welding... |
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SubjectTerms | Aging Austenitic stainless steels Effective energy model Energy use Explosive welding Heat resistant steels Heat treatment Helium Hollow structure Leaks Scanning electron microscopy Solution annealing Structural members Tensile tests |
Title | Explosive welding method for manufacturing ITER-grade 316L(N)/CuCrZr hollow structural member |
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