A review on integration of lightweight gradient lattice structures in additive manufacturing parts
This review analyses the design, mechanical behaviors, manufacturability, and application of gradient lattice structures manufactured via metallic additive manufacturing technology. By varying the design parameters such as cell size, strut length, and strut diameter of the unit cells in lattice stru...
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| Published in | Advances in mechanical engineering Vol. 12; no. 6 |
|---|---|
| Main Authors | , , |
| Format | Journal Article |
| Language | English |
| Published |
London, England
SAGE Publications
01.06.2020
Sage Publications Ltd SAGE Publishing |
| Subjects | |
| Online Access | Get full text |
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| Abstract | This review analyses the design, mechanical behaviors, manufacturability, and application of gradient lattice structures manufactured via metallic additive manufacturing technology. By varying the design parameters such as cell size, strut length, and strut diameter of the unit cells in lattice structures, a gradient property is obtained to achieve different levels of functionalities and optimize strength-to-weight ratio characteristics. Gradient lattice structures offer variable densification and porosities; and can combine more than one type of unit cells with different topologies which results in different performances in mechanical behavior layer-by-layer compared to non-gradient lattice structures. Additive manufacturing techniques are capable of manufacturing complex lightweight parts such as uniform and gradient lattice structures and hence offer design freedom for engineers. Despite these advantages, additive manufacturing has its own unique drawbacks in manufacturing lattice structures. The rules and strategies in overcoming the constraints are discussed and recommendations for future work were proposed. |
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| AbstractList | This review analyses the design, mechanical behaviors, manufacturability, and application of gradient lattice structures manufactured via metallic additive manufacturing technology. By varying the design parameters such as cell size, strut length, and strut diameter of the unit cells in lattice structures, a gradient property is obtained to achieve different levels of functionalities and optimize strength-to-weight ratio characteristics. Gradient lattice structures offer variable densification and porosities; and can combine more than one type of unit cells with different topologies which results in different performances in mechanical behavior layer-by-layer compared to non-gradient lattice structures. Additive manufacturing techniques are capable of manufacturing complex lightweight parts such as uniform and gradient lattice structures and hence offer design freedom for engineers. Despite these advantages, additive manufacturing has its own unique drawbacks in manufacturing lattice structures. The rules and strategies in overcoming the constraints are discussed and recommendations for future work were proposed. |
| Author | Azman, Abdul Hadi Seharing, Asliah Abdullah, Shahrum |
| Author_xml | – sequence: 1 givenname: Asliah surname: Seharing fullname: Seharing, Asliah organization: Department of Mechanical and Manufacturing Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), Bangi, Malaysia – sequence: 2 givenname: Abdul Hadi orcidid: 0000-0001-5349-7768 surname: Azman fullname: Azman, Abdul Hadi email: hadi.azman@ukm.edu.my organization: Department of Mechanical and Manufacturing Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), Bangi, Malaysia – sequence: 3 givenname: Shahrum surname: Abdullah fullname: Abdullah, Shahrum organization: Department of Mechanical and Manufacturing Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia (UKM), Bangi, Malaysia |
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| SubjectTerms | Additive manufacturing Densification Design for manufacturability Design parameters Lightweight Manufacturability Mechanical properties Strength to weight ratio Topology |
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| Title | A review on integration of lightweight gradient lattice structures in additive manufacturing parts |
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