Protocols for the Optimal Design of Multi-Functional Cellular Structures: From Hypersonics to Micro-Architected Materials

Cellular materials with periodic architectures have been extensively investigated over the past decade for their potential to provide multifunctional solutions for a variety of applications, including lightweight thermo‐structural panels, blast resistant structures, and high‐authority morphing compo...

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Published inJournal of the American Ceramic Society Vol. 94; no. s1; pp. s15 - s34
Main Authors Valdevit, Lorenzo, Jacobsen, Alan J., Greer, Julia R., Carter, William B.
Format Journal Article
LanguageEnglish
Published Columbus Blackwell Publishing Ltd 01.06.2011
Wiley Subscription Services, Inc
Subjects
Cellular
Cellular structure
Design optimization
Foams
Hypersonic vehicles
Lightweight
Materials science
Mathematical models
Nanostructure
Optimization
Physical properties
Protocol
Prototypes
Unit cell
Weight reduction
Online AccessGet full text
ISSN0002-7820
1551-2916
DOI10.1111/j.1551-2916.2011.04599.x

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Abstract Cellular materials with periodic architectures have been extensively investigated over the past decade for their potential to provide multifunctional solutions for a variety of applications, including lightweight thermo‐structural panels, blast resistant structures, and high‐authority morphing components. Stiffer and stronger than stochastic foams, periodic cellular materials lend themselves well to geometry optimization, enabling a high degree of tailorability and superior performance benefits. This article reviews a commonly established optimal design protocol, extensively adopted at the macro‐scale for both single and multifunctional structures. Two prototypical examples are discussed: the design of strong and lightweight sandwich beams subject to mechanical loads and the combined material/geometry optimization of actively cooled combustors for hypersonic vehicles. With this body of literature in mind, we present a motivation for the development of micro‐architected materials, namely periodic multiscale cellular materials with overall macroscopic dimensions yet with features (such as the unit cell or subunit cell constituents) at the micro‐ or nano‐scale. We review a suite of viable manufacturing approaches and discuss the need for advanced experimental tools, numerical models, and optimization strategies. In analyzing challenges and opportunities, we conclude that the technology is approaching maturity for the development of micro‐architected materials with unprecedented combinations of properties (e.g., specific stiffness and strength), with tremendous potential impact on a number of fields.
AbstractList A commonly established optimal design protocol, extensively adopted at the macro-scale for both single and multifunctional cellular structures, is reviewed. Two prototypical examples are discussed: the design of strong and lightweight sandwich beams subject to mechanical loads and the combined material/geometry optimisation of actively cooled combustors for hypersonic vehicles. With this body of literature in mind, motivation for the development of micro-architected materials, namely periodic multiscale cellular materials with overall macroscopic dimensions yet with features (such as the unit cell or subunit cell constituents) at the micro- or nano-scale is presented. A suite of viable manufacturing approaches are reviewed and advanced experimental tools, numerical models, and optimisation strategies are discussed. It is concluded that the technology is approaching maturity for the development of micro-architected materials with unprecedented combinations of properties (e.g., specific stiffness and strength), with tremendous potential impact on a number of fields.
Cellular materials with periodic architectures have been extensively investigated over the past decade for their potential to provide multifunctional solutions for a variety of applications, including lightweight thermo-structural panels, blast resistant structures, and high-authority morphing components. Stiffer and stronger than stochastic foams, periodic cellular materials lend themselves well to geometry optimization, enabling a high degree of tailorability and superior performance benefits. This article reviews a commonly established optimal design protocol, extensively adopted at the macro-scale for both single and multifunctional structures. Two prototypical examples are discussed: the design of strong and lightweight sandwich beams subject to mechanical loads and the combined material/geometry optimization of actively cooled combustors for hypersonic vehicles. With this body of literature in mind, we present a motivation for the development of micro-architected materials, namely periodic multiscale cellular materials with overall macroscopic dimensions yet with features (such as the unit cell or subunit cell constituents) at the micro- or nano-scale. We review a suite of viable manufacturing approaches and discuss the need for advanced experimental tools, numerical models, and optimization strategies. In analyzing challenges and opportunities, we conclude that the technology is approaching maturity for the development of micro-architected materials with unprecedented combinations of properties (e.g., specific stiffness and strength), with tremendous potential impact on a number of fields. [PUBLICATION ABSTRACT]
Cellular materials with periodic architectures have been extensively investigated over the past decade for their potential to provide multifunctional solutions for a variety of applications, including lightweight thermo‐structural panels, blast resistant structures, and high‐authority morphing components. Stiffer and stronger than stochastic foams, periodic cellular materials lend themselves well to geometry optimization, enabling a high degree of tailorability and superior performance benefits. This article reviews a commonly established optimal design protocol, extensively adopted at the macro‐scale for both single and multifunctional structures. Two prototypical examples are discussed: the design of strong and lightweight sandwich beams subject to mechanical loads and the combined material/geometry optimization of actively cooled combustors for hypersonic vehicles. With this body of literature in mind, we present a motivation for the development of micro‐architected materials, namely periodic multiscale cellular materials with overall macroscopic dimensions yet with features (such as the unit cell or subunit cell constituents) at the micro‐ or nano‐scale. We review a suite of viable manufacturing approaches and discuss the need for advanced experimental tools, numerical models, and optimization strategies. In analyzing challenges and opportunities, we conclude that the technology is approaching maturity for the development of micro‐architected materials with unprecedented combinations of properties (e.g., specific stiffness and strength), with tremendous potential impact on a number of fields.
Cellular materials with periodic architectures have been extensively investigated over the past decade for their potential to provide multifunctional solutions for a variety of applications, including lightweight thermo‐structural panels, blast resistant structures, and high‐authority morphing components. Stiffer and stronger than stochastic foams, periodic cellular materials lend themselves well to geometry optimization, enabling a high degree of tailorability and superior performance benefits. This article reviews a commonly established optimal design protocol, extensively adopted at the macro‐scale for both single and multifunctional structures. Two prototypical examples are discussed: the design of strong and lightweight sandwich beams subject to mechanical loads and the combined material/geometry optimization of actively cooled combustors for hypersonic vehicles. With this body of literature in mind, we present a motivation for the development of micro‐architected materials , namely periodic multiscale cellular materials with overall macroscopic dimensions yet with features (such as the unit cell or subunit cell constituents) at the micro‐ or nano‐scale. We review a suite of viable manufacturing approaches and discuss the need for advanced experimental tools, numerical models, and optimization strategies. In analyzing challenges and opportunities, we conclude that the technology is approaching maturity for the development of micro‐architected materials with unprecedented combinations of properties (e.g., specific stiffness and strength), with tremendous potential impact on a number of fields.
Author Valdevit, Lorenzo
Carter, William B.
Greer, Julia R.
Jacobsen, Alan J.
Author_xml – sequence: 1
  givenname: Lorenzo
  surname: Valdevit
  fullname: Valdevit, Lorenzo
  email: valdevit@uci.edu
  organization: Mechanical and Aerospace Engineering Department and Chemical Engineering and Materials Science Department, University of California, California, 92697, Irvine
– sequence: 2
  givenname: Alan J.
  surname: Jacobsen
  fullname: Jacobsen, Alan J.
  organization: HRL Laboratories, California, 90265, Malibu
– sequence: 3
  givenname: Julia R.
  surname: Greer
  fullname: Greer, Julia R.
  organization: Materials Science Department, California Institute of Technology, 91125, Pasadena, California
– sequence: 4
  givenname: William B.
  surname: Carter
  fullname: Carter, William B.
  organization: HRL Laboratories, California, 90265, Malibu
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Snippet Cellular materials with periodic architectures have been extensively investigated over the past decade for their potential to provide multifunctional solutions...
A commonly established optimal design protocol, extensively adopted at the macro-scale for both single and multifunctional cellular structures, is reviewed....
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SubjectTerms Cellular
Cellular structure
Design optimization
Foams
Hypersonic vehicles
Lightweight
Materials science
Mathematical models
Nanostructure
Optimization
Physical properties
Protocol
Prototypes
Unit cell
Weight reduction
Title Protocols for the Optimal Design of Multi-Functional Cellular Structures: From Hypersonics to Micro-Architected Materials
URI https://api.istex.fr/ark:/67375/WNG-NHWJQ765-9/fulltext.pdf
https://onlinelibrary.wiley.com/doi/abs/10.1111%2Fj.1551-2916.2011.04599.x
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Volume 94
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