Development and applications of aluminum alloys for aerospace industry

There is an increasingly urgent need of lightweight components in aerospace industry, among which aluminum (Al) alloys have been the optimal materials of choice for aircraft structural parts since being used in the Junkers F.13 aircraft in the 1920s. Compared to other metal materials, Al alloys have...

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Published inJournal of materials research and technology Vol. 27; pp. 944 - 983
Main Authors Li, Shuang–Shuang, Yue, Xin, Li, Qing–Yuan, Peng, He–Li, Dong, Bai–Xin, Liu, Tian–Shu, Yang, Hong–Yu, Fan, Jun, Shu, Shi–Li, Qiu, Feng, Jiang, Qi–Chuan
Format Journal Article
LanguageEnglish
Published Elsevier B.V 01.11.2023
Elsevier
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Abstract There is an increasingly urgent need of lightweight components in aerospace industry, among which aluminum (Al) alloys have been the optimal materials of choice for aircraft structural parts since being used in the Junkers F.13 aircraft in the 1920s. Compared to other metal materials, Al alloys have a lower density, and the use of Al alloys reduces the total weight of the aircraft and improves fuel efficiency and load capacity. Meanwhile, the strength and hardness of Al alloys with alloying and heat treatment can be significantly enhanced for uses in high loads and vibration environments. Furthermore, in the harsh aerospace environment, aircraft may receive various climatic conditions and chemical corrosion. Due to good corrosion and fatigue resistance, Al alloys demonstrate excellent performance under these conditions, ensuring the long–term service life of aircraft. In addition, Al alloys have good recyclability, and they can be recycled to reduce resource consumption and environmental load, in line with the principle of sustainable development. In recent years, although composites have been widely used in aerospace, high–strength Al alloys are still in an indispensable position. Therefore, this article reviews the progress and applications of Al alloys commonly used in aerospace. The common strengthening methods and advanced manufacturing and processing technologies of Al alloy are also discussed, which can provide references for the development of advanced high–performance aviation Al alloys in the future.
AbstractList There is an increasingly urgent need of lightweight components in aerospace industry, among which aluminum (Al) alloys have been the optimal materials of choice for aircraft structural parts since being used in the Junkers F.13 aircraft in the 1920s. Compared to other metal materials, Al alloys have a lower density, and the use of Al alloys reduces the total weight of the aircraft and improves fuel efficiency and load capacity. Meanwhile, the strength and hardness of Al alloys with alloying and heat treatment can be significantly enhanced for uses in high loads and vibration environments. Furthermore, in the harsh aerospace environment, aircraft may receive various climatic conditions and chemical corrosion. Due to good corrosion and fatigue resistance, Al alloys demonstrate excellent performance under these conditions, ensuring the long–term service life of aircraft. In addition, Al alloys have good recyclability, and they can be recycled to reduce resource consumption and environmental load, in line with the principle of sustainable development. In recent years, although composites have been widely used in aerospace, high–strength Al alloys are still in an indispensable position. Therefore, this article reviews the progress and applications of Al alloys commonly used in aerospace. The common strengthening methods and advanced manufacturing and processing technologies of Al alloy are also discussed, which can provide references for the development of advanced high–performance aviation Al alloys in the future.
Author Li, Shuang–Shuang
Dong, Bai–Xin
Shu, Shi–Li
Li, Qing–Yuan
Fan, Jun
Yue, Xin
Liu, Tian–Shu
Yang, Hong–Yu
Qiu, Feng
Peng, He–Li
Jiang, Qi–Chuan
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  surname: Li
  fullname: Li, Shuang–Shuang
  organization: State Key Laboratory of Automotive Simulation and Control, Jilin University, PR China
– sequence: 2
  givenname: Xin
  surname: Yue
  fullname: Yue, Xin
  organization: Institute of Advanced Technology, University of Science and Technology of China, Hefei, 230026, PR China
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  surname: Li
  fullname: Li, Qing–Yuan
  organization: State Key Laboratory of Automotive Simulation and Control, Jilin University, PR China
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  surname: Peng
  fullname: Peng, He–Li
  organization: Shanghai Spaceflight Precision Machinery Institute, Shanghai, 201600, China
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  givenname: Bai–Xin
  surname: Dong
  fullname: Dong, Bai–Xin
  organization: State Key Laboratory of Automotive Simulation and Control, Jilin University, PR China
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  surname: Liu
  fullname: Liu, Tian–Shu
  organization: State Key Laboratory of Automotive Simulation and Control, Jilin University, PR China
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  surname: Yang
  fullname: Yang, Hong–Yu
  email: yanghongyu2021@jlu.edu.cn
  organization: State Key Laboratory of Automotive Simulation and Control, Jilin University, PR China
– sequence: 8
  givenname: Jun
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  fullname: Fan, Jun
  email: fanjun@ccit.edu.cn
  organization: School of mechanical and electrical engineering, Changchun Institute of Technology, Changchun 130012, PR China
– sequence: 9
  givenname: Shi–Li
  surname: Shu
  fullname: Shu, Shi–Li
  email: shushili@jlu.edu.cn
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– sequence: 10
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  orcidid: 0000-0003-4741-7906
  surname: Qiu
  fullname: Qiu, Feng
  email: qiufeng@jlu.edu.cn
  organization: State Key Laboratory of Automotive Simulation and Control, Jilin University, PR China
– sequence: 11
  givenname: Qi–Chuan
  surname: Jiang
  fullname: Jiang, Qi–Chuan
  organization: State Key Laboratory of Automotive Simulation and Control, Jilin University, PR China
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Snippet There is an increasingly urgent need of lightweight components in aerospace industry, among which aluminum (Al) alloys have been the optimal materials of...
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elsevier
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StartPage 944
SubjectTerms Aerospace
Aluminum alloy
Mechanical properties
Strengthening
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Title Development and applications of aluminum alloys for aerospace industry
URI https://dx.doi.org/10.1016/j.jmrt.2023.09.274
https://doaj.org/article/1d5bbdce13ff4bc0b3d8fa7a6ff6e458
Volume 27
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