Additive Manufacturing of AlSi10Mg and Ti6Al4V Lightweight Alloys via Laser Powder Bed Fusion: A Review of Heat Treatments Effects

Laser powder bed fusion (L-PBF) is an additive manufacturing technology that is gaining increasing interest in aerospace, automotive and biomedical applications due to the possibility of processing lightweight alloys such as AlSi10Mg and Ti6Al4V. Both these alloys have microstructures and mechanical...

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Published inMaterials Vol. 15; no. 6; p. 2047
Main Authors Ghio, Emanuele, Cerri, Emanuela
Format Journal Article
LanguageEnglish
Published Switzerland MDPI AG 10.03.2022
MDPI
Subjects
Additive manufacturing
Aging (artificial)
Alloy powders
Alloys
AlSi10Mg
Aluminum base alloys
Biomedical materials
Cooling
Corrosion resistance
Fracture mechanics
Geometry
Heat treatment
heat treatments
Hot isostatic pressing
laser powder bed fusion
Lasers
Lightweight
Manufacturing
Mechanical properties
Metal fatigue
Microstructure
Optimization
Powder beds
Precipitation hardening
Process heat
Process parameters
Raw materials
Review
Tensile strength
Ti6Al4V
Titanium base alloys
microstructural characterization
additive manufacturing
AlSi10Mg
fracture mechanism
corrosion resistance
laser powder bed fusion
Ti6Al4V
mechanical properties
heat treatments
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Abstract Laser powder bed fusion (L-PBF) is an additive manufacturing technology that is gaining increasing interest in aerospace, automotive and biomedical applications due to the possibility of processing lightweight alloys such as AlSi10Mg and Ti6Al4V. Both these alloys have microstructures and mechanical properties that are strictly related to the type of heat treatment applied after the L-PBF process. The present review aimed to summarize the state of the art in terms of the microstructural morphology and consequent mechanical performance of these materials after different heat treatments. While optimization of the post-process heat treatment is key to obtaining excellent mechanical properties, the first requirement is to manufacture high quality and fully dense samples. Therefore, effects induced by the L-PBF process parameters and build platform temperatures were also summarized. In addition, effects induced by stress relief, annealing, solution, artificial and direct aging, hot isostatic pressing, and mixed heat treatments were reviewed for AlSi10Mg and Ti6AlV samples, highlighting variations in microstructure and corrosion resistance and consequent fracture mechanisms.
AbstractList Laser powder bed fusion (L-PBF) is an additive manufacturing technology that is gaining increasing interest in aerospace, automotive and biomedical applications due to the possibility of processing lightweight alloys such as AlSi10Mg and Ti6Al4V. Both these alloys have microstructures and mechanical properties that are strictly related to the type of heat treatment applied after the L-PBF process. The present review aimed to summarize the state of the art in terms of the microstructural morphology and consequent mechanical performance of these materials after different heat treatments. While optimization of the post-process heat treatment is key to obtaining excellent mechanical properties, the first requirement is to manufacture high quality and fully dense samples. Therefore, effects induced by the L-PBF process parameters and build platform temperatures were also summarized. In addition, effects induced by stress relief, annealing, solution, artificial and direct aging, hot isostatic pressing, and mixed heat treatments were reviewed for AlSi10Mg and Ti6AlV samples, highlighting variations in microstructure and corrosion resistance and consequent fracture mechanisms.
Laser powder bed fusion (L-PBF) is an additive manufacturing technology that is gaining increasing interest in aerospace, automotive and biomedical applications due to the possibility of processing lightweight alloys such as AlSi10Mg and Ti6Al4V. Both these alloys have microstructures and mechanical properties that are strictly related to the type of heat treatment applied after the L-PBF process. The present review aimed to summarize the state of the art in terms of the microstructural morphology and consequent mechanical performance of these materials after different heat treatments. While optimization of the post-process heat treatment is key to obtaining excellent mechanical properties, the first requirement is to manufacture high quality and fully dense samples. Therefore, effects induced by the L-PBF process parameters and build platform temperatures were also summarized. In addition, effects induced by stress relief, annealing, solution, artificial and direct aging, hot isostatic pressing, and mixed heat treatments were reviewed for AlSi10Mg and Ti6AlV samples, highlighting variations in microstructure and corrosion resistance and consequent fracture mechanisms.Laser powder bed fusion (L-PBF) is an additive manufacturing technology that is gaining increasing interest in aerospace, automotive and biomedical applications due to the possibility of processing lightweight alloys such as AlSi10Mg and Ti6Al4V. Both these alloys have microstructures and mechanical properties that are strictly related to the type of heat treatment applied after the L-PBF process. The present review aimed to summarize the state of the art in terms of the microstructural morphology and consequent mechanical performance of these materials after different heat treatments. While optimization of the post-process heat treatment is key to obtaining excellent mechanical properties, the first requirement is to manufacture high quality and fully dense samples. Therefore, effects induced by the L-PBF process parameters and build platform temperatures were also summarized. In addition, effects induced by stress relief, annealing, solution, artificial and direct aging, hot isostatic pressing, and mixed heat treatments were reviewed for AlSi10Mg and Ti6AlV samples, highlighting variations in microstructure and corrosion resistance and consequent fracture mechanisms.
Author Ghio, Emanuele
Cerri, Emanuela
AuthorAffiliation Department of Engineering and Architecture, University of Parma, 43124 Parma, Italy; emanuela.cerri@unipr.it
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BackLink https://www.ncbi.nlm.nih.gov/pubmed/35329496$$D View this record in MEDLINE/PubMed
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Tue Sep 17 21:22:30 EDT 2024
Sat Oct 26 04:43:50 EDT 2024
Thu Oct 10 18:43:47 EDT 2024
Thu Sep 26 20:58:33 EDT 2024
Sat Nov 02 11:58:36 EDT 2024
IsDoiOpenAccess true
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Issue 6
Keywords microstructural characterization
additive manufacturing
AlSi10Mg
fracture mechanism
corrosion resistance
laser powder bed fusion
Ti6Al4V
mechanical properties
heat treatments
Language English
License Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
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Snippet Laser powder bed fusion (L-PBF) is an additive manufacturing technology that is gaining increasing interest in aerospace, automotive and biomedical...
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StartPage 2047
SubjectTerms Additive manufacturing
Aging (artificial)
Alloy powders
Alloys
AlSi10Mg
Aluminum base alloys
Biomedical materials
Cooling
Corrosion resistance
Fracture mechanics
Geometry
Heat treatment
heat treatments
Hot isostatic pressing
laser powder bed fusion
Lasers
Lightweight
Manufacturing
Mechanical properties
Metal fatigue
Microstructure
Optimization
Powder beds
Precipitation hardening
Process heat
Process parameters
Raw materials
Review
Tensile strength
Ti6Al4V
Titanium base alloys
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Title Additive Manufacturing of AlSi10Mg and Ti6Al4V Lightweight Alloys via Laser Powder Bed Fusion: A Review of Heat Treatments Effects
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