Spring-In Prediction of CFRP Part Using Coupled Analysis of Forming and Cooling Processes in Stamping

The spring-in phenomenon of the composite parts can affect the assembly process. This study aims to predict the spring-in phenomenon of a carbon fiber reinforced plastic (CFRP) part. Here, we predict the spring-in of the CFRP part using a coupled analysis of the forming and cooling processes during...

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Published inMaterials Vol. 17; no. 5; p. 1115
Main Authors Ryu, Jae-Chang, Lee, Chan-Joo, Jang, Jin-Seok, Ko, Dae-Cheol
Format Journal Article
LanguageEnglish
Published Switzerland MDPI AG 28.02.2024
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Abstract The spring-in phenomenon of the composite parts can affect the assembly process. This study aims to predict the spring-in phenomenon of a carbon fiber reinforced plastic (CFRP) part. Here, we predict the spring-in of the CFRP part using a coupled analysis of the forming and cooling processes during the stamping process. First, a simulation of the entire forming process, such as the transfer of the composite laminate, gravity analysis, and forming was performed to obtain the temperature distribution of the CFRP part. Subsequently, a finite-element (FE) simulation of the cooling process was conducted to predict the spring-in phenomenon of the shaped CFRP part using the temperature data obtained in the forming simulation. Finally, a CFRP part was manufactured and compared with the results of the FE simulation.
AbstractList The spring-in phenomenon of the composite parts can affect the assembly process. This study aims to predict the spring-in phenomenon of a carbon fiber reinforced plastic (CFRP) part. Here, we predict the spring-in of the CFRP part using a coupled analysis of the forming and cooling processes during the stamping process. First, a simulation of the entire forming process, such as the transfer of the composite laminate, gravity analysis, and forming was performed to obtain the temperature distribution of the CFRP part. Subsequently, a finite-element (FE) simulation of the cooling process was conducted to predict the spring-in phenomenon of the shaped CFRP part using the temperature data obtained in the forming simulation. Finally, a CFRP part was manufactured and compared with the results of the FE simulation.
Audience Academic
Author Jang, Jin-Seok
Lee, Chan-Joo
Ryu, Jae-Chang
Ko, Dae-Cheol
AuthorAffiliation 1 Department of Nanomechatronics Engineering, Pusan National University, Busan 46241, Republic of Korea
2 Precision Manufacturing & Control R&D Group, Korea Institute of Industrial Technology, Jinju 52845, Republic of Korea
3 Smart Manufacturing Technology R&D Group, Korea Institute of Industrial Technology, Daegu 42994, Republic of Korea
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Issue 5
Keywords carbon fiber reinforced plastic (CFRP)
stamping process
cooling process
spring-in
Language English
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Snippet The spring-in phenomenon of the composite parts can affect the assembly process. This study aims to predict the spring-in phenomenon of a carbon fiber...
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StartPage 1115
SubjectTerms Analysis
Automobile industry
carbon fiber reinforced plastic (CFRP)
Carbon fiber reinforced plastics
Composite materials
Cooling
cooling process
Curing
Deformation
Finite element method
Heat conductivity
Laminated materials
Manufacturing
Mechanical properties
Simulation
spring-in
Stamping
stamping process
Stress analysis
Temperature
Temperature distribution
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Title Spring-In Prediction of CFRP Part Using Coupled Analysis of Forming and Cooling Processes in Stamping
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