Three-dimensional mesostructures as high-temperature growth templates, electronic cellular scaffolds, and self-propelled microrobots

• Published in: Proceedings of the National Academy of Sciences - PNAS Vol. 114; no. 45; pp. E9455 - E9464
• Main Authors: Yan, Zheng, Han, Mengdi, Shi, Yan, Badea, Adina, Yang, Yiyuan, Kulkarni, Ashish, Hanson, Erik, Kandel, Mikhail E., Wen, Xiewen, Zhang, Fan, Luo, Yiyue, Lin, Qing, Zhang, Hang, Guo, Xiaogang, Huang, Yuming, Nan, Kewang, Jia, Shuai, Oraham, Aaron W., Mevis, Molly B., Lim, Jaeman, Guo, Xuelin, Gao, Mingye, Ryu, Woomi, Yu, Ki Jun, Nicolau, Bruno G., Petronico, Aaron, Rubakhin, Stanislav S., Lou, Jun, Ajayan, Pulickel M., Thornton, Katsuyo, Popescu, Gabriel, Fang, Daining, Sweedler, Jonathan V., Braun, Paul V., Zhang, Haixia, Nuzzo, Ralph G., Huang, Yonggang, Zhang, Yihui, Rogers, John A.
• Format: Journal Article
• Language: English
• Published: United States National Academy of Sciences 07.11.2017; National Academy of Sciences, Washington, DC (United States)
• Series: PNAS Plus
• Subjects: 3-D technology; Assembly; Cells; Chlorides; Dimensional stability; Dorsal root ganglia; Elastomers; Electronic components; Electronic devices; High temperature; Inorganic materials; Lamellae; Lamellar structure; Microbots; Microrobots; Nanostructured materials; Neural networks; Neural stem cells; Photopolymerization; Physical Sciences; PNAS Plus; Potassium chloride; Scaffolds; Science & Technology - Other Topics; Silver chloride; Substrates; Tissues; eutectics; two-dimensional materials; three-dimensional microstructures; electronic cellular scaffolds; three-dimensional printing
• ISSN: 0027-8424; 1091-6490
• DOI: 10.1073/pnas.1713805114

Recent work demonstrates that processes of stress release in prestrained elastomeric substrates can guide the assembly of sophisticated 3D micro/nanostructures in advanced materials. Reported application examples include soft electronic components, tunable electromagnetic and optical devices, vibrational metrology platforms, and other unusual technologies, each enabled by uniquely engineered 3D architectures. A significant disadvantage of these systems is that the elastomeric substrates, while essential to the assembly process, can impose significant engineering constraints in terms of operating temperatures and levels of dimensional stability; they also prevent the realization of 3D structures in freestanding forms. Here, we introduce concepts in interfacial photopolymerization, nonlinear mechanics, and physical transfer that bypass these limitations. The results enable 3D mesostructures in fully or partially freestanding forms, with additional capabilities in integration onto nearly any class of substrate, from planar, hard inorganic materials to textured, soft biological tissues, all via mechanisms quantitatively described by theoretical modeling. Illustrations of these ideas include their use in 3D structures as frameworks for templated growth of organized lamellae from AgCl–KCl eutectics and of atomic layers of WSe₂ from vapor-phase precursors, as open-architecture electronic scaffolds for formation of dorsal root ganglion (DRG) neural networks, and as catalyst supports for propulsive systems in 3D microswimmers with geometrically controlled dynamics. Taken together, these methodologies establish a set of enabling options in 3D micro/nanomanufacturing that lie outside of the scope of existing alternatives.