Image-Based Approach Applied to Load Torque Estimation in Three-Phase Induction Motors

• Published in: Sensors (Basel, Switzerland) Vol. 24; no. 8; p. 2614
• Main Authors: Dias, Cleber Gustavo, Fontenele, Jhone
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 19.04.2024; MDPI
• Subjects: Analysis; convolutional neural networks; Efficiency; Failure; image-based condition monitoring; Induction electric motors; Neural networks; Regression analysis; Sensors; torque estimation; image-based condition monitoring; torque estimation; convolutional neural networks
• DOI: 10.3390/s24082614
• ISSN: 1424-8220

This paper presents a novel method for load torque estimation in three-phase induction motors using air gap flux measurement and the conversion of this type of time-domain signal into grayscale images for further processing as inputs for an inception-type convolutional neural network. The magnetic flux was measured employing a Hall effect sensor installed inside the machine, near the stator slots, and above the stator windings. In this case, the sensor was able to measure a resultant magnetic flux density, having both rotor and stator magnetic flux contributions. The present methodology does not require motor parameters for torque prediction. The proposed approach successfully estimated load torque using three optimizers across almost the entire motor load operational range, spanning from 1.5% to 93.9% of the rated load. Four model configurations achieved a mean absolute percentage error (MAPE) less than or equal to 3.7%. Specifically, two models for a 40 × 50 pixel image achieved MAPE of 3.7% and 3%, one model for a 40 × 25 pixel image achieved a MAPE of 3.5%, and one model for a 50 × 80 pixel image achieved a MAPE of 3.3%. This research has been experimentally validated with a 7.5 kW squirrel cage induction machine.