Experimental Investigation of Inductive Sensor Characteristic for Blade Tip Clearance Measurement at High Temperature

• Published in: Sensors (Basel, Switzerland) Vol. 19; no. 17; p. 3694
• Main Authors: Liu, Zhenxia, Zhao, Ziyu, Lyu, Yaguo, Zhao, Lingqiang
• Format: Journal Article
• Language: English
• Published: Switzerland MDPI AG 25.08.2019; MDPI
• Subjects: Ambient temperature; Blade tips; Calibration; Distance measurement; Error analysis; Gas turbine engines; High temperature; inductive sensor; Magnetic fields; Measurement methods; repeatability error; Sensors; Temperature effects; Tip clearance; Turbine blades; United States > US; tip clearance; inductive sensor; calibration; high temperature; repeatability error
• DOI: 10.3390/s19173694
• ISSN: 1424-8220

Turbine tip clearance of aero-engine is important to engine performance. Proper tip clearance can reduce the gas leakage over turbine blade tips and improve the engine efficiency of turbo machinery and reduce the fuel consumption. Therefore, accurate tip clearance measurement is essential. The inductive measurement method is one of the non-contact distance measurement methods, which has the characteristics of high sensitivity, fast response speed, and strong anti-interference ability. Based on the principle of inductive sensor measuring tip clearance, the ambient temperature change may cause the material electromagnetic performance change for the conductivity and permeability varies with temperature. In order to verify the temperature effect on the sensor performance, the repeated calibration experiments were carried out to obtain the sensor repeatability error of 5.4%. Then, the sensor was calibrated in the range of 0mm-4mm clearance at temperature from 600 °C to 1000 °C and obtained the measurement error of 4.6%. Results indicate when the temperature ranged from 600 °C to 1000 °C, clearance measurement error is smaller than the sensor repeatability error so the temperature effect on the sensor characteristics can be ignored. This conclusion makes the sensor promising for monitoring the blade tip clearances at various temperature environment.