Design and Manufacturing of an Ultra-Low-Cost Custom Torque Sensor for Robotics
This article describes a new, very low-cost torque sensor. It was designed to obtain a geometric shape suitable for very affordable manufacturing by machining. The torque sensor was developed under the principle of measurement by strain gauges. It has been designed in order to make manufacturing ope...
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Published in | Sensors (Basel, Switzerland) Vol. 18; no. 6; p. 1786 |
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Main Authors | , , , |
Format | Journal Article |
Language | English |
Published |
Switzerland
MDPI AG
01.06.2018
MDPI |
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Abstract | This article describes a new, very low-cost torque sensor. It was designed to obtain a geometric shape suitable for very affordable manufacturing by machining. The torque sensor was developed under the principle of measurement by strain gauges. It has been designed in order to make manufacturing operations as simple as possible. Optimization was achieved through finite element analysis. Three test sensors for 1, 5, and 20 Nm were designed and machined. Calibration of the three sensors has been carried out obtaining excellent results. An analysis of the dimensional quality of the product and associated costs demonstrates that manufacturing is possible with very simple machining operations, standard tools, and economic equipment. |
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AbstractList | This article describes a new, very low-cost torque sensor. It was designed to obtain a geometric shape suitable for very affordable manufacturing by machining. The torque sensor was developed under the principle of measurement by strain gauges. It has been designed in order to make manufacturing operations as simple as possible. Optimization was achieved through finite element analysis. Three test sensors for 1, 5, and 20 Nm were designed and machined. Calibration of the three sensors has been carried out obtaining excellent results. An analysis of the dimensional quality of the product and associated costs demonstrates that manufacturing is possible with very simple machining operations, standard tools, and economic equipment. |
Author | Pérez Ubeda, Rodrigo Zotovic Stanisic, Ranko Perles Ivars, Ángel Gutiérrez Rubert, Santiago C |
AuthorAffiliation | 1 Department of Mechanical and Materials Engineering, Universitat Politècnica de València, Valencia 46022, Spain; scgutier@mcm.upv.es 2 Department of Systems Engineering and Automation, Universitat Politècnica de València, Valencia 46022, Spain; rzotovic@isa.upv.es 3 Department of Computer Systems and Computation, Universitat Politècnica de València, Valencia 46022, Spain; aperles@disca.upv.es |
AuthorAffiliation_xml | – name: 1 Department of Mechanical and Materials Engineering, Universitat Politècnica de València, Valencia 46022, Spain; scgutier@mcm.upv.es – name: 2 Department of Systems Engineering and Automation, Universitat Politècnica de València, Valencia 46022, Spain; rzotovic@isa.upv.es – name: 3 Department of Computer Systems and Computation, Universitat Politècnica de València, Valencia 46022, Spain; aperles@disca.upv.es |
Author_xml | – sequence: 1 givenname: Rodrigo orcidid: 0000-0002-6131-6135 surname: Pérez Ubeda fullname: Pérez Ubeda, Rodrigo email: rodpeub@doctor.upv.es organization: Department of Mechanical and Materials Engineering, Universitat Politècnica de València, Valencia 46022, Spain. rodpeub@doctor.upv.es – sequence: 2 givenname: Santiago C surname: Gutiérrez Rubert fullname: Gutiérrez Rubert, Santiago C email: scgutier@mcm.upv.es organization: Department of Mechanical and Materials Engineering, Universitat Politècnica de València, Valencia 46022, Spain. scgutier@mcm.upv.es – sequence: 3 givenname: Ranko orcidid: 0000-0002-4746-2101 surname: Zotovic Stanisic fullname: Zotovic Stanisic, Ranko email: rzotovic@isa.upv.es organization: Department of Systems Engineering and Automation, Universitat Politècnica de València, Valencia 46022, Spain. rzotovic@isa.upv.es – sequence: 4 givenname: Ángel orcidid: 0000-0002-5782-4284 surname: Perles Ivars fullname: Perles Ivars, Ángel email: aperles@disca.upv.es organization: Department of Computer Systems and Computation, Universitat Politècnica de València, Valencia 46022, Spain. aperles@disca.upv.es |
BackLink | https://www.ncbi.nlm.nih.gov/pubmed/29865204$$D View this record in MEDLINE/PubMed |
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Cites_doi | 10.1016/S0924-4247(02)00135-8 10.1109/TMECH.2017.2694039 10.3390/s16010070 10.1016/j.measurement.2010.09.010 10.3390/s16070991 10.1088/0957-0233/10/4/005 10.5755/j01.eee.20.6.7258 10.3390/s130506669 10.1109/LRA.2017.2662744 10.1177/02783640122068227 10.2478/msr-2013-0028 10.1016/j.measurement.2015.01.005 10.3390/s17081905 10.1016/j.sna.2014.01.001 |
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SubjectTerms | Automation design of sensors Dimensional analysis Low cost Machining Manufacturing engineering manufacturing of low cost sensors Sensors Strain gauges Torque torque sensor Torque sensors (robotics) |
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Title | Design and Manufacturing of an Ultra-Low-Cost Custom Torque Sensor for Robotics |
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