Complete physico-chemical characterisation of foundry waste

The manufacture of foundry metal parts generates various types of mineral wastes. Studies mentioned in the literature are mainly interested in the characterisation of foundry sands and their recycling way. The other wastes (finer than sand) are not dealt and are currently stored in landfills without...

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Published inEnvironmental technology Vol. 46; no. 3; pp. 336 - 348
Main Authors Aissaoui, Chahinez, Diliberto, Cécile, Mechling, Jean-Michel, Aranda, Lionel
Format Journal Article
LanguageEnglish
Published England Taylor & Francis 28.01.2025
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Abstract The manufacture of foundry metal parts generates various types of mineral wastes. Studies mentioned in the literature are mainly interested in the characterisation of foundry sands and their recycling way. The other wastes (finer than sand) are not dealt and are currently stored in landfills without any recycling solution. This paper aims to fill this gap and reports the complete characterisation of foundry wastes (FW) we carried out to find a way of recycling these materials. FWs were characterised by X-ray fluorescence, X-ray diffraction, scanning electron microscopy and thermogravimetry analyses (TGAs). Leaching tests complying with the NF EN 12457-2 standard were also carried out to evaluate the pollution degree of the different waste products. The results of this work that foundries do not produce just one type of waste, but several. Five types of waste were thus analysed and the results indicated in the first step that each sand was unique and in a second one that the two foundries present a certain similarity with regard to their materials. This complete characterisation study will provide a better understanding of their chemical composition and degree of pollution, so that they can be used more effectively in cement blends, which will be the subject of the rest of this study. The reuse of FW in concrete and mortars is possible and can reduce the environmental impact caused by their storage in landfills.
AbstractList The manufacture of foundry metal parts generates various types of mineral wastes. Studies mentioned in the literature are mainly interested in the characterisation of foundry sands and their recycling way. The other wastes (finer than sand) are not dealt and are currently stored in landfills without any recycling solution. This paper aims to fill this gap and reports the complete characterisation of foundry wastes (FW) we carried out to find a way of recycling these materials. FWs were characterised by X-ray fluorescence, X-ray diffraction, scanning electron microscopy and thermogravimetry analyses (TGAs). Leaching tests complying with the NF EN 12457-2 standard were also carried out to evaluate the pollution degree of the different waste products. The results of this work that foundries do not produce just one type of waste, but several. Five types of waste were thus analysed and the results indicated in the first step that each sand was unique and in a second one that the two foundries present a certain similarity with regard to their materials. This complete characterisation study will provide a better understanding of their chemical composition and degree of pollution, so that they can be used more effectively in cement blends, which will be the subject of the rest of this study. The reuse of FW in concrete and mortars is possible and can reduce the environmental impact caused by their storage in landfills.
The manufacture of foundry metal parts generates various types of mineral wastes. Studies mentioned in the literature are mainly interested in the characterisation of foundry sands and their recycling way. The other wastes (finer than sand) are not dealt and are currently stored in landfills without any recycling solution. This paper aims to fill this gap and reports the complete characterisation of foundry wastes (FW) we carried out to find a way of recycling these materials. FWs were characterised by X-ray fluorescence, X-ray diffraction, scanning electron microscopy and thermogravimetry analyses (TGAs). Leaching tests complying with the NF EN 12457-2 standard were also carried out to evaluate the pollution degree of the different waste products. The results of this work that foundries do not produce just one type of waste, but several. Five types of waste were thus analysed and the results indicated in the first step that each sand was unique and in a second one that the two foundries present a certain similarity with regard to their materials. This complete characterisation study will provide a better understanding of their chemical composition and degree of pollution, so that they can be used more effectively in cement blends, which will be the subject of the rest of this study. The reuse of FW in concrete and mortars is possible and can reduce the environmental impact caused by their storage in landfills.The manufacture of foundry metal parts generates various types of mineral wastes. Studies mentioned in the literature are mainly interested in the characterisation of foundry sands and their recycling way. The other wastes (finer than sand) are not dealt and are currently stored in landfills without any recycling solution. This paper aims to fill this gap and reports the complete characterisation of foundry wastes (FW) we carried out to find a way of recycling these materials. FWs were characterised by X-ray fluorescence, X-ray diffraction, scanning electron microscopy and thermogravimetry analyses (TGAs). Leaching tests complying with the NF EN 12457-2 standard were also carried out to evaluate the pollution degree of the different waste products. The results of this work that foundries do not produce just one type of waste, but several. Five types of waste were thus analysed and the results indicated in the first step that each sand was unique and in a second one that the two foundries present a certain similarity with regard to their materials. This complete characterisation study will provide a better understanding of their chemical composition and degree of pollution, so that they can be used more effectively in cement blends, which will be the subject of the rest of this study. The reuse of FW in concrete and mortars is possible and can reduce the environmental impact caused by their storage in landfills.
The manufacture of foundry metal parts generates various types of mineral wastes. Studies mentioned in the literature are mainly interested in the characterisation of foundry sands and their recycling way. The other wastes (finer than sand) are not dealt and are currently stored inlandfills without any recycling solution. This paper aims to fill this gap and reports the complete characterisation of foundry wastes (FW) we carried out to find a way of recycling these materials. FWs were characterised by X-ray fluorescence, X-ray diffraction, scanning electron microscopy and thermogravimetry analyses (TGAs). Leaching tests complying with the NF EN 12457-2 standard were also carried out to evaluate the pollution degree of the different waste products. The results of this work that foundries do not produce just one type of waste, but several. Five types of waste were thus analysed and the results indicated in the first step that each sand was unique and in a second one that the two foundries present a certain similaritywith regard to their materials. This complete characterisation study will provide a better understanding of their chemical composition and degree of pollution, so that they can be used more effectively in cement blends, which will be the subject of the rest of this study. The reuse of FW in concrete and mortars is possible and can reduce the environmental impact caused by their storage in landfills.
Author Mechling, Jean-Michel
Aranda, Lionel
Diliberto, Cécile
Aissaoui, Chahinez
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Keywords physico-chemical characterisation
Foundry waste
leaching properties
fines properties
ferrous foundry waste
physicochemical characterisation
Language English
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Snippet The manufacture of foundry metal parts generates various types of mineral wastes. Studies mentioned in the literature are mainly interested in the...
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StartPage 336
SubjectTerms cement
Chemical composition
Chemical Sciences
Composition effects
Concrete
Construction Materials - analysis
electron microscopy
Engineering Sciences
Environmental impact
environmental technology
ferrous foundry waste
fines properties
fluorescence
Foundries
Foundry sands
Foundry waste
Industrial Waste - analysis
Landfill
Landfills
Leaching
leaching properties
manufacturing
Microscopy, Electron, Scanning
physico-chemical characterisation
physicochemical properties
pollution
Recycling
Recycling - methods
Sand
Scanning electron microscopy
Thermogravimetry
Waste disposal sites
Wastes
X-radiation
X-Ray Diffraction
X-ray fluorescence
Title Complete physico-chemical characterisation of foundry waste
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