Review on residual stress in selective laser melting additive manufacturing of alloy parts

•The research on residual stress arising in additive manufacturing by SLM are reviewed.•The advantages and disadvantages of mainstream research methods are analyzed.•New concepts on controlling the residual stress in alloy parts by SLM are proposed. The undesirable residual stress accumulated in the...

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Published in	Optics and laser technology Vol. 129; p. 106283
Main Authors	Fang, Ze-Chen, Wu, Zhi-Lin, Huang, Chen-Guang, Wu, Chen-Wu
Format	Journal Article
Language	English
Published	Kidlington Elsevier Ltd 01.09.2020 Elsevier BV
Subjects	Adjusting Characterizing Laser beam melting Metal powders Modeling Rapid prototyping Residual stress SLM Solidification SLM Modeling Residual stress Characterizing Adjusting
Online Access	Get full text
ISSN	0030-3992 1879-2545
DOI	10.1016/j.optlastec.2020.106283

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Abstract	•The research on residual stress arising in additive manufacturing by SLM are reviewed.•The advantages and disadvantages of mainstream research methods are analyzed.•New concepts on controlling the residual stress in alloy parts by SLM are proposed. The undesirable residual stress accumulated in the parts during the melting and solidification of the metal powder layer by layer retards the further application of the selective laser melting (SLM) process. This paper focuses on reviewing the recent illuminating achievements about physical modeling, experimental characterizing, and active adjusting of the residual stress in the parts fabricated by SLM. The advantages and disadvantages of the mainstream and emerging models or approaches are further analyzed. Based on the status and prospect of the relative techniques, a series of conceptual methods are discussed on mitigating residual stress to make some practical inspiration for developing a systematical residual stress balancing technique for SLM.
AbstractList	The undesirable residual stress accumulated in the parts during the melting and solidification of the metal powder layer by layer retards the further application of the selective laser melting (SLM) process. This paper focuses on reviewing the recent illuminating achievements about physical modeling, experimental characterizing, and active adjusting of the residual stress in the parts fabricated by SLM. The advantages and disadvantages of the mainstream and emerging models or approaches are further analyzed. Based on the status and prospect of the relative techniques, a series of conceptual methods are discussed on mitigating residual stress to make some practical inspiration for developing a systematical residual stress balancing technique for SLM. •The research on residual stress arising in additive manufacturing by SLM are reviewed.•The advantages and disadvantages of mainstream research methods are analyzed.•New concepts on controlling the residual stress in alloy parts by SLM are proposed. The undesirable residual stress accumulated in the parts during the melting and solidification of the metal powder layer by layer retards the further application of the selective laser melting (SLM) process. This paper focuses on reviewing the recent illuminating achievements about physical modeling, experimental characterizing, and active adjusting of the residual stress in the parts fabricated by SLM. The advantages and disadvantages of the mainstream and emerging models or approaches are further analyzed. Based on the status and prospect of the relative techniques, a series of conceptual methods are discussed on mitigating residual stress to make some practical inspiration for developing a systematical residual stress balancing technique for SLM.
ArticleNumber	106283
Author	Fang, Ze-Chen Huang, Chen-Guang Wu, Zhi-Lin Wu, Chen-Wu
Author_xml	– sequence: 1 givenname: Ze-Chen surname: Fang fullname: Fang, Ze-Chen organization: School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China – sequence: 2 givenname: Zhi-Lin surname: Wu fullname: Wu, Zhi-Lin organization: School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China – sequence: 3 givenname: Chen-Guang surname: Huang fullname: Huang, Chen-Guang organization: Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China – sequence: 4 givenname: Chen-Wu surname: Wu fullname: Wu, Chen-Wu email: chenwuwu@imech.ac.cn, c.w.wu@outlook.com organization: Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China
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Keywords	SLM Modeling Residual stress Characterizing Adjusting
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PublicationDate	September 2020 2020-09-00 20200901
PublicationDateYYYYMMDD	2020-09-01
PublicationDate_xml	– month: 09 year: 2020 text: September 2020
PublicationDecade	2020
PublicationPlace	Kidlington
PublicationPlace_xml	– name: Kidlington
PublicationTitle	Optics and laser technology
PublicationYear	2020
Publisher	Elsevier Ltd Elsevier BV
Publisher_xml	– name: Elsevier Ltd – name: Elsevier BV
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Snippet	•The research on residual stress arising in additive manufacturing by SLM are reviewed.•The advantages and disadvantages of mainstream research methods are... The undesirable residual stress accumulated in the parts during the melting and solidification of the metal powder layer by layer retards the further...
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SubjectTerms	Adjusting Characterizing Laser beam melting Metal powders Modeling Rapid prototyping Residual stress SLM Solidification
Title	Review on residual stress in selective laser melting additive manufacturing of alloy parts
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