Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet

We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat- ings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear be- havior and interface diffusion behavior of...

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Published in	International journal of minerals, metallurgy and materials Vol. 21; no. 5; pp. 469 - 478
Main Authors	Wang, Ji-xiao, Liu, Jing-shun, Zhang, Lun-yong, Sun, Jian-fei, Wang, Zhi-ping
Format	Journal Article
Language	English
Published	Beijing University of Science and Technology Beijing 01.05.2014 Springer Nature B.V School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China%School of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China%National Laboratory of Solid State Microstructures&Department of Materials Science and Engineering, Nanjing University, Nanjing 210093, China%college of science, Civil Aviation University of China, Tianjin 300300, China
Subjects	Abrasive wear Abrasive wheels Adhesive wear Aluminum Aluminum alloys Aluminum base alloys Aluminum coatings Arc spraying Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Coatings Composite coatings Composites Corrosion and Coatings Diamond pyramid hardness Diffusion Diffusion coating Diffusion coatings Glass Grain growth Heat treatment High temperature Intermetallic compounds Intermetallics Materials Science Mechanical properties Metal sheets Metallic Materials Microstructure Natural Materials Nickel Nickel aluminides Nickel base alloys Nickel compounds Substrates Surfaces and Interfaces Thin Films Tribology Wear resistance Wear tests Wire 力学性能双丝喷涂复合涂层微观结构电弧铝合金板材镍铝 composite coatings intermetallics diffusion spraying aluminum alloys mechanical properties
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Abstract	We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat- ings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear be- havior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treat- ment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers micro- hardness of NiA1 and Ni3AI intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth ex- ponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550℃, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.
AbstractList	We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers microhardness of NiAl and Ni 3 Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl 3 and Ni 2 Al 3 phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion. We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat-ings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear be-havior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treat-ment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers micro-hardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth ex-ponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion. We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat- ings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear be- havior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treat- ment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers micro- hardness of NiA1 and Ni3AI intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth ex- ponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550℃, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion. We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet mbber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers micro-hardness of NiAl and Ni sub(3)Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl sub(3) and Ni sub(2)Al sub(3) phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550[degrees]C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion. We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers microhardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550°C, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.
Author	Ji-xiao Wang Jing-shun Liu Lun-yong Zhang Jian-fei Sun Zhi-ping Wang
AuthorAffiliation	School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China Harbin Welding Institute, China Academy of Machinery Science ＆ Technology, Harbin 150028, China School of Materials Science and Engineering, Inner Mongolia University of Technology, Hohlaot 010051, China National Laboratory of Solid State Microstruetures ＆ Department of Materials Science and Engineering, Nanjing University, Nanjing 210093, China College of science, Civil Aviation University of China, Tianjin 300300, China
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CitedBy_id	crossref_primary_10_1016_j_wear_2023_205030 crossref_primary_10_3390_coatings12050615 crossref_primary_10_1007_s12613_016_1295_z crossref_primary_10_1007_s11666_024_01786_4 crossref_primary_10_1590_1980_5373_mr_2017_0394 crossref_primary_10_1007_s11666_021_01304_w crossref_primary_10_1590_1980_5373_mr_2019_0034 crossref_primary_10_1590_1980_5373_mr_2019_0462
Cites_doi	10.1007/s12613-011-0503-0 10.1016/j.surfcoat.2006.04.043 10.1007/s12613-012-0620-4 10.1016/S1006-706X(12)60112-5 10.4028/www.scientific.net/AMR.621.75 10.1016/j.surfcoat.2005.08.132 10.1016/S0254-0584(02)00232-8 10.1016/B978-075068252-7/50002-0 10.1016/j.surfcoat.2012.10.004 10.1016/j.surfcoat.2006.09.081 10.1007/s12613-013-0794-4 10.1016/j.scriptamat.2005.06.023 10.1016/j.matchar.2003.12.002 10.1007/s12613-013-0721-8 10.1016/0167-577X(90)90094-3 10.1177/0731684408094067 10.1016/j.engfailanal.2007.12.001 10.1016/j.jmatprotec.2005.04.019 10.1016/j.surfcoat.2011.02.006
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Copyright	University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2014 University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2014. Copyright © Wanfang Data Co. Ltd. All Rights Reserved.
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Notes	We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat- ings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear be- havior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treat- ment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers micro- hardness of NiA1 and Ni3AI intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth ex- ponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550℃, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion. composite coatings; intermetallics; spraying; aluminum alloys; mechanical properties; diffusion 11-5787/T ObjectType-Article-1 SourceType-Scholarly Journals-1 ObjectType-Feature-2 content type line 14 ObjectType-Article-2 ObjectType-Feature-1 content type line 23
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PublicationTitle	International journal of minerals, metallurgy and materials
PublicationTitleAbbrev	Int J Miner Metall Mater
PublicationTitleAlternate	International Journal of Minerals,Metallurgy and Materials
PublicationTitle_FL	International Journal of Minerals, Metallurgy and Materials
PublicationYear	2014
Publisher	University of Science and Technology Beijing Springer Nature B.V School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China%School of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China%National Laboratory of Solid State Microstructures&Department of Materials Science and Engineering, Nanjing University, Nanjing 210093, China%college of science, Civil Aviation University of China, Tianjin 300300, China
Publisher_xml	– name: University of Science and Technology Beijing – name: Springer Nature B.V – name: School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China%School of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China%National Laboratory of Solid State Microstructures&Department of Materials Science and Engineering, Nanjing University, Nanjing 210093, China%college of science, Civil Aviation University of China, Tianjin 300300, China
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Snippet	We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat- ings fabricated on 6061-T6 aluminum... We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy... We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coat-ings fabricated on 6061-T6 aluminum...
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SubjectTerms	Abrasive wear Abrasive wheels Adhesive wear Aluminum Aluminum alloys Aluminum base alloys Aluminum coatings Arc spraying Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Coatings Composite coatings Composites Corrosion and Coatings Diamond pyramid hardness Diffusion Diffusion coating Diffusion coatings Glass Grain growth Heat treatment High temperature Intermetallic compounds Intermetallics Materials Science Mechanical properties Metal sheets Metallic Materials Microstructure Natural Materials Nickel Nickel aluminides Nickel base alloys Nickel compounds Substrates Surfaces and Interfaces Thin Films Tribology Wear resistance Wear tests Wire 力学性能双丝喷涂复合涂层微观结构电弧铝合金板材镍铝
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Title	Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet
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