On-machine identification of rotary axis location errors under thermal influence by spindle rotation
Position and orientation errors of rotary axis average lines are often among dominant error contributors in the five-axis kinematics. Although many error calibration schemes are available to identify them on -machine, they cannot be performed when a machine spindle is rotating. Rotary axis location...
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| Published in | Precision engineering Vol. 55; pp. 42 - 47 |
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| Main Authors | , , , , |
| Format | Journal Article |
| Language | English |
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Elsevier Inc
01.01.2019
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| Subjects | |
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| Abstract | Position and orientation errors of rotary axis average lines are often among dominant error contributors in the five-axis kinematics. Although many error calibration schemes are available to identify them on -machine, they cannot be performed when a machine spindle is rotating. Rotary axis location errors are often influenced by the machine's thermal deformation. This paper presents the application of a non-contact laser light barrier system, widely used in the industry for tool geometry measurement, to the identification of rotary axis location errors, when the spindle rotates in the same speed as in actual machining applications. The effectiveness of the proposed scheme is verified by experimental comparison with the R-Test and a machining test. The uncertainty analysis is also presented.
•Many error calibration schemes for 5-axis machine tools cannot be performed when a machine spindle is rotating.•Thermal deformation caused by spindle rotation often changes rotary axis location errors in actual machining processes.•This paper presents a scheme to calibrate rotary axis location errors under spindle rotation.•A laser light barrier system for tool measurement is used for tool position measurement.•The effectiveness is verified by experimental comparison with the R-Test and a machining test. |
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| AbstractList | Position and orientation errors of rotary axis average lines are often among dominant error contributors in the five-axis kinematics. Although many error calibration schemes are available to identify them on -machine, they cannot be performed when a machine spindle is rotating. Rotary axis location errors are often influenced by the machine's thermal deformation. This paper presents the application of a non-contact laser light barrier system, widely used in the industry for tool geometry measurement, to the identification of rotary axis location errors, when the spindle rotates in the same speed as in actual machining applications. The effectiveness of the proposed scheme is verified by experimental comparison with the R-Test and a machining test. The uncertainty analysis is also presented.
•Many error calibration schemes for 5-axis machine tools cannot be performed when a machine spindle is rotating.•Thermal deformation caused by spindle rotation often changes rotary axis location errors in actual machining processes.•This paper presents a scheme to calibrate rotary axis location errors under spindle rotation.•A laser light barrier system for tool measurement is used for tool position measurement.•The effectiveness is verified by experimental comparison with the R-Test and a machining test. |
| Author | Nishikawa, Shizuo Hong, Cefu Shimoike, Masahiro Inui, Hiroki Ibaraki, Soichi |
| Author_xml | – sequence: 1 givenname: Soichi surname: Ibaraki fullname: Ibaraki, Soichi email: ibaraki@hiroshima-u.ac.jp organization: Department of Mechanical Systems Engineering, Hiroshima University, Kagamiyama 1-4-1, Higashi-Hiroshima 739-8527, Japan – sequence: 2 givenname: Hiroki surname: Inui fullname: Inui, Hiroki organization: Department of Micro Engineering, Kyoto University, Nishikyo-ku, Kyoto 615-8530, Japan – sequence: 3 givenname: Cefu surname: Hong fullname: Hong, Cefu organization: DMG Mori, Co., Ltd., Meieki 2-35-16, Nakamura-ku, Nagoya 450-0002, Japan – sequence: 4 givenname: Shizuo surname: Nishikawa fullname: Nishikawa, Shizuo organization: DMG Mori, Co., Ltd., Meieki 2-35-16, Nakamura-ku, Nagoya 450-0002, Japan – sequence: 5 givenname: Masahiro surname: Shimoike fullname: Shimoike, Masahiro organization: DMG Mori, Co., Ltd., Meieki 2-35-16, Nakamura-ku, Nagoya 450-0002, Japan |
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| CitedBy_id | crossref_primary_10_1007_s12541_020_00437_2 crossref_primary_10_1016_j_ijmachtools_2021_103702 crossref_primary_10_1007_s00170_022_09648_5 crossref_primary_10_1016_j_precisioneng_2023_03_007 crossref_primary_10_1088_2631_7990_acc76e crossref_primary_10_1007_s00170_023_12720_3 crossref_primary_10_1007_s40430_023_04118_9 crossref_primary_10_1016_j_measurement_2021_109194 crossref_primary_10_1115_1_4052388 crossref_primary_10_1016_j_ymssp_2020_107020 crossref_primary_10_1016_j_precisioneng_2022_02_009 crossref_primary_10_1007_s00170_023_12178_3 crossref_primary_10_5687_iscie_34_81 crossref_primary_10_1007_s00170_023_11383_4 crossref_primary_10_1016_j_ijmachtools_2023_104017 crossref_primary_10_1088_1361_6501_ad4c83 |
| Cites_doi | 10.20965/ijat.2012.p0196 10.1016/S0007-8506(07)60475-2 10.1016/j.ijmachtools.2009.11.002 10.1016/S0007-8506(07)60506-X 10.20965/ijat.2012.p0110 10.20965/ijat.2014.p0020 10.1016/j.cirp.2008.09.008 10.1016/S0007-8506(07)63001-7 10.1007/s00170-017-0906-9 10.1016/j.ijmachtools.2015.07.004 10.1016/j.cirp.2012.05.008 10.1016/j.cirp.2014.03.029 10.1016/j.cirp.2008.03.114 10.1016/j.ijmachtools.2014.07.005 10.20965/ijat.2015.p0387 10.1016/j.ijmachtools.2015.04.008 10.1016/S0890-6955(03)00053-1 10.1016/j.ijmachtools.2010.11.011 10.1016/j.precisioneng.2009.02.002 10.1016/j.cirp.2016.04.018 |
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| Keywords | Error calibration Metrology Machine tool Tool measurement Five-axis Thermal deformation |
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| Title | On-machine identification of rotary axis location errors under thermal influence by spindle rotation |
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