Effects of thickness and cycle parameters on fretting wear behavior of CVD diamond coatings on steel substrates

Diamond films have been grown on carbon steel substrates by hot filament chemical vapour deposition (CVD) methods. A Co-containing tungsten-carbide coating prepared by high velocity oxy-fuel spraying was used as an intermediate layer on the steel substrates to minimize the early formation of graphit...

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Published inSurface & coatings technology Vol. 205; no. 1; pp. 158 - 167
Main Authors Wei, Qiuping, Yu, Z.M., Ashfold, Michael N.R., Chen, Z., Wang, L., Ma, L.
Format Journal Article
LanguageEnglish
Published Amsterdam Elsevier B.V 01.09.2010
Elsevier
Subjects
Adhesive wear
Applied sciences
Chemical vapor deposition
Coatings
Contact of materials. Friction. Wear
Cross-disciplinary physics: materials science; rheology
CVD diamond films
Diamond films
Exact sciences and technology
Filaments
Fretting
Fretting wear
Interlayer
Materials science
Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology
Metals. Metallurgy
Methods of deposition of films and coatings; film growth and epitaxy
Nonmetallic coatings
Physics
Production techniques
Reciprocating
Steel substrates
Steels
Surface treatment
Surface treatments
Wear tests
CVD diamond films
Steel substrates
Interlayer
Fretting wear
Interfacial layer
Diamonds
Mechanical properties
Surface treatments
Non metal coating
Thin films
CVD
Thickness
Wear
Steels
Tribology
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Abstract Diamond films have been grown on carbon steel substrates by hot filament chemical vapour deposition (CVD) methods. A Co-containing tungsten-carbide coating prepared by high velocity oxy-fuel spraying was used as an intermediate layer on the steel substrates to minimize the early formation of graphite (and thus growth of low quality diamond films) and to enhance the diamond film adhesion. The effects of thickness and cycle parameters on adhesion, tribological behaviour and electrochemical treatment of the diamond film were investigated. The diamond films exhibit excellent adhesion under Rockwell indentation testing (1500 N load) and in high-speed, high-load, long-time reciprocating dry sliding ball-on-flat wear tests against a Si 3N 4 counterface in ambient air (500 rpm, 200 N, 300000 cycles). Time modulated CVD (wherein the CH 4 fraction in the process gas mixture is cycled in time) is shown to yield diamond films offering an exceptional combination of low friction, high hardness, high wear resistance, as well as promising corrosion resistance.
AbstractList Diamond films have been grown on carbon steel substrates by hot filament chemical vapour deposition (CVD) methods. A Co-containing tungsten-carbide coating prepared by high velocity oxy-fuel spraying was used as an intermediate layer on the steel substrates to minimize the early formation of graphite (and thus growth of low quality diamond films) and to enhance the diamond film adhesion. The effects of thickness and cycle parameters on adhesion, tribological behaviour and electrochemical treatment of the diamond film were investigated. The diamond films exhibit excellent adhesion under Rockwell indentation testing (1500N load) and in high-speed, high-load, long-time reciprocating dry sliding ball-on-flat wear tests against a Si3N4 counterface in ambient air (500rpm, 200N, 300000 cycles). Time modulated CVD (wherein the CH4 fraction in the process gas mixture is cycled in time) is shown to yield diamond films offering an exceptional combination of low friction, high hardness, high wear resistance, as well as promising corrosion resistance.
Diamond films have been grown on carbon steel substrates by hot filament chemical vapour deposition (CVD) methods. A Co-containing tungsten-carbide coating prepared by high velocity oxy-fuel spraying was used as an intermediate layer on the steel substrates to minimize the early formation of graphite (and thus growth of low quality diamond films) and to enhance the diamond film adhesion. The effects of thickness and cycle parameters on adhesion, tribological behaviour and electrochemical treatment of the diamond film were investigated. The diamond films exhibit excellent adhesion under Rockwell indentation testing (1500 N load) and in high-speed, high-load, long-time reciprocating dry sliding ball-on-flat wear tests against a Si 3N 4 counterface in ambient air (500 rpm, 200 N, 300000 cycles). Time modulated CVD (wherein the CH 4 fraction in the process gas mixture is cycled in time) is shown to yield diamond films offering an exceptional combination of low friction, high hardness, high wear resistance, as well as promising corrosion resistance.
Author Ashfold, Michael N.R.
Ma, L.
Chen, Z.
Wei, Qiuping
Yu, Z.M.
Wang, L.
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  organization: School of Materials Science and Engineering, Central South University, Changsha, 410083, PR China
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  organization: School of Materials Science and Engineering, Central South University, Changsha, 410083, PR China
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  givenname: L.
  surname: Ma
  fullname: Ma, L.
  organization: State Key Laboratory of Powder Metallurgy, Central South University, Changsha, 410083, PR China
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Issue 1
Keywords CVD diamond films
Steel substrates
Interlayer
Fretting wear
Interfacial layer
Diamonds
Mechanical properties
Surface treatments
Non metal coating
Thin films
CVD
Thickness
Wear
Steels
Tribology
Language English
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Snippet Diamond films have been grown on carbon steel substrates by hot filament chemical vapour deposition (CVD) methods. A Co-containing tungsten-carbide coating...
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SubjectTerms Adhesive wear
Applied sciences
Chemical vapor deposition
Coatings
Contact of materials. Friction. Wear
Cross-disciplinary physics: materials science; rheology
CVD diamond films
Diamond films
Exact sciences and technology
Filaments
Fretting
Fretting wear
Interlayer
Materials science
Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology
Metals. Metallurgy
Methods of deposition of films and coatings; film growth and epitaxy
Nonmetallic coatings
Physics
Production techniques
Reciprocating
Steel substrates
Steels
Surface treatment
Surface treatments
Wear tests
Title Effects of thickness and cycle parameters on fretting wear behavior of CVD diamond coatings on steel substrates
URI https://dx.doi.org/10.1016/j.surfcoat.2010.06.026
https://search.proquest.com/docview/787055662
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