The structure and tribological properties of gradient layers prepared by plasma-based ion implantation on 2024 Al alloy
Using plasma-based ion implantation, two types of gradient layers have been prepared on 2024 Al alloy. One is prepared by N-implantation then C-deposition, the other adds an interlayer composed of a Ti layer and a Ti-N layer between N-implantation and C-deposition. C-deposition is carried out at var...
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Published in | Journal of physics. D, Applied physics Vol. 37; no. 3; pp. 392 - 399 |
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Main Authors | , , , , , |
Format | Journal Article |
Language | English |
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Bristol
IOP Publishing
07.02.2004
Institute of Physics |
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Abstract | Using plasma-based ion implantation, two types of gradient layers have been prepared on 2024 Al alloy. One is prepared by N-implantation then C-deposition, the other adds an interlayer composed of a Ti layer and a Ti-N layer between N-implantation and C-deposition. C-deposition is carried out at various implanting voltages or C sub(2)H sub(2)/H sub(2) ratios. The composition depth profiles of these layers were characterized by x-ray photoelectron spectroscopy. The structure, morphologies and microstructure of the C layers were studied using Raman spectroscopy, atomic force microscope and transmission electron microscope, respectively. The surface hardness was measured with a Knoop tester and a mechanical property microprobe. The dry ball-on-disc wear tests were performed in ambient air. The gradient layer without interlayer is composed of an N-implanted layer rich in AlN and a diamond-like carbon (DLC) layer (film), and the two layers are connected with a C-Al transition layer containing Al sub(4)C sub(3). The Ti layer rich in alpha -Ti and the N-implanted layer are connected by a Ti-Al transition layer containing TiAl sub(3), while the Ti-N layer rich in TiN and the DLC film are connected by a C-Ti transition layer containing TiC, TiCN, etc. Thus, the gradient layer with interlayers has optimized the gradient structure. DLC films are compact and amorphous, contain high sp super(3)/sp super(2) ratios and depend on the implanting voltage and the C sub(2)H sub(2)/H sub(2) ratio. Similarly, these gradient layers exhibit significant improvement in morphologies, surface hardness and tribological properties; the interlayer, the implanting voltage and the C sub(2)H sub(2)/H sub(2) ratio all have prominent effects on these properties. |
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AbstractList | Using plasma-based ion implantation, two types of gradient layers have been prepared on 2024 Al alloy. One is prepared by N-implantation then C-deposition, the other adds an interlayer composed of a Ti layer and a Ti-N layer between N-implantation and C-deposition. C-deposition is carried out at various implanting voltages or C2H2/H2 ratios. The composition depth profiles of these layers were characterized by X-ray photoelectron spectroscopy. The structure, morphologies, and microstructure of the C layers were studied using Raman spectroscopy, atomic force microscope and transmission electron microscope, respectively. The surface hardness was measured with a Knoop tester and a mechanical property microprobe. The dry ball-on-disk wear tests were performed in ambient air. The gradient layer without interlayer is composed of an N-implanted layer rich in AlN and a diamond-like carbon (DLC) layer (film), and the two layers are connected with a C-Al transition layer containing Ald4Cd3. The Ti layer rich in alpha-Ti and the N-implanted layer are connected by a Ti-Al transition layer containing TiAl3, while the Ti-N layer rich in TiN and the DLC film are connected by a C-Ti transition layer containing TiC, TiCN, etc. Thus, the gradient layer with interlayers has optimized the gradient structure. DLC films are compact and amorphous, contain high sp3/sp2 ratios and depend on the implanting voltage and the C2H2/H2 ratio. Similarly, these gradient layers exhibit significant improvement in morphologies, surface hardness and tribological properties; the interlayer, the implanting voltage and the C2H2/H2 ratio all have prominent effects on these properties. Using plasma-based ion implantation, two types of gradient layers have been prepared on 2024 Al alloy. One is prepared by N-implantation then C-deposition, the other adds an interlayer composed of a Ti layer and a Ti-N layer between N-implantation and C-deposition. C-deposition is carried out at various implanting voltages or C2H2/H2 ratios. The composition depth profiles of these layers were characterized by x-ray photoelectron spectroscopy. The structure, morphologies and microstructure of the C layers were studied using Raman spectroscopy, atomic force microscope and transmission electron microscope, respectively. The surface hardness was measured with a Knoop tester and a mechanical property microprobe. The dry ball-on-disc wear tests were performed in ambient air. The gradient layer without interlayer is composed of an N-implanted layer rich in AlN and a diamond-like carbon (DLC) layer (film), and the two layers are connected with a C-Al transition layer containing Al4C3. The Ti layer rich in alpha -Ti and the N-implanted layer are connected by a Ti-Al transition layer containing TiAl3, while the Ti-N layer rich in TiN and the DLC film are connected by a C-Ti transition layer containing TiC, TiCN, etc. Thus, the gradient layer with interlayers has optimized the gradient structure. DLC films are compact and amorphous, contain high sp3/sp2 ratios and depend on the implanting voltage and the C2H2/H2 ratio. Similarly, these gradient layers exhibit significant improvement in morphologies, surface hardness and tribological properties; the interlayer, the implanting voltage and the C2H2/H2 ratio all have prominent effects on these properties. Using plasma-based ion implantation, two types of gradient layers have been prepared on 2024 Al alloy. One is prepared by N-implantation then C-deposition, the other adds an interlayer composed of a Ti layer and a Ti-N layer between N-implantation and C-deposition. C-deposition is carried out at various implanting voltages or C sub(2)H sub(2)/H sub(2) ratios. The composition depth profiles of these layers were characterized by x-ray photoelectron spectroscopy. The structure, morphologies and microstructure of the C layers were studied using Raman spectroscopy, atomic force microscope and transmission electron microscope, respectively. The surface hardness was measured with a Knoop tester and a mechanical property microprobe. The dry ball-on-disc wear tests were performed in ambient air. The gradient layer without interlayer is composed of an N-implanted layer rich in AlN and a diamond-like carbon (DLC) layer (film), and the two layers are connected with a C-Al transition layer containing Al sub(4)C sub(3). The Ti layer rich in alpha -Ti and the N-implanted layer are connected by a Ti-Al transition layer containing TiAl sub(3), while the Ti-N layer rich in TiN and the DLC film are connected by a C-Ti transition layer containing TiC, TiCN, etc. Thus, the gradient layer with interlayers has optimized the gradient structure. DLC films are compact and amorphous, contain high sp super(3)/sp super(2) ratios and depend on the implanting voltage and the C sub(2)H sub(2)/H sub(2) ratio. Similarly, these gradient layers exhibit significant improvement in morphologies, surface hardness and tribological properties; the interlayer, the implanting voltage and the C sub(2)H sub(2)/H sub(2) ratio all have prominent effects on these properties. |
Author | Xia, L F Liu, W M Xue, Q J Sun, M R Liao, J X Xu, T |
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Keywords | Atomic force microscopy Interlayers Ion implantation Aluminium base alloys Phase composition Wear test Titanium nitride Diamond-like carbon Hardness Experimental study Non metal coating Inorganic compound Knoop hardness Transmission electron microscopy Transition metal compounds Depth profile Microstructure Raman spectrum Concentration distribution X-ray photoelectron spectra |
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References | 11 14 15 Walter K C (2) 1994; 12 Diane S K (13) 1989; 4 17 18 Moulder J F Stickle W F Sobol P E (12) 1995 1 3 4 5 6 7 8 9 Lee H J (16) 1993; 11 10 |
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Snippet | Using plasma-based ion implantation, two types of gradient layers have been prepared on 2024 Al alloy. One is prepared by N-implantation then C-deposition, the... |
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SubjectTerms | Applied sciences Contact of materials. Friction. Wear Exact sciences and technology Mechanical properties and methods of testing. Rheology. Fracture mechanics. Tribology Metals. Metallurgy Nonmetallic coatings Production techniques Surface treatment |
Title | The structure and tribological properties of gradient layers prepared by plasma-based ion implantation on 2024 Al alloy |
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