Erosion–corrosion behaviour of lean duplex stainless steels in 3.5% NaCl solution

The interaction between corrosion and erosion has often been a subject of debate among scientists and engineers. The total material degradation when corrosion and erosion interact is often more than the individual components acting separately. Much effort has been directed towards the study of erosi...

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Published inWear Vol. 302; no. 1-2; pp. 1602 - 1608
Main Authors Aribo, Sunday, Barker, Richard, Hu, Xinming, Neville, Anne
Format Journal Article Conference Proceeding
LanguageEnglish
Published Amsterdam Elsevier B.V 01.04.2013
Elsevier
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Abstract The interaction between corrosion and erosion has often been a subject of debate among scientists and engineers. The total material degradation when corrosion and erosion interact is often more than the individual components acting separately. Much effort has been directed towards the study of erosion–corrosion behaviour of carbon steels, standard austenitic and duplex stainless steels, highly alloyed austenitic and super duplex stainless steels. However, the subject of erosion–corrosion of lean duplex stainless steels is still rarely reported. This present work studies the erosion–corrosion behaviour of lean duplex stainless steels UNS S32304 and UNS S32101 in an aerated 3.5% NaCl environment. The erosion–corrosion behaviour of these alloys is compared with an austenitic stainless steel, UNS S30403 and a duplex stainless steel, UNS S32205. Sub-surface microstructure modifications induced by work-hardening as a result of the sand impingement were analysed by X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Results show that lean duplex stainless steels, UNS S32101 and UNS S32304, have higher resistance to pure erosion than UNS S30403 and UNS S32205; better erosion–corrosion resistance than UNS S30403 austenitic stainless steel; and equivalent erosion–corrosion resistance to UNS S32205 duplex stainless steel. Also, erosion with 500mg/l sand at 15m/s in de-aerated tap water was able to cause subsurface deformation, phase transformation and an increase in hardness on the stainless steels.
AbstractList The interaction between corrosion and erosion has often been a subject of debate among scientists and engineers. The total material degradation when corrosion and erosion interact is often more than the individual components acting separately. Much effort has been directed towards the study of erosion-corrosion behaviour of carbon steels, standard austenitic and duplex stainless steels, highly alloyed austenitic and super duplex stainless steels. However, the subject of erosion-corrosion of lean duplex stainless steels is still rarely reported. This present work studies the erosion-corrosion behaviour of lean duplex stainless steels UNS S32304 and UNS S32101 in an aerated 3.5% NaCl environment. The erosion-corrosion behaviour of these alloys is compared with an austenitic stainless steel, UNS S30403 and a duplex stainless steel, UNS S32205. Sub-surface microstructure modifications induced by work-hardening as a result of the sand impingement were analysed by X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Results show that lean duplex stainless steels, UNS S32101 and UNS S32304, have higher resistance to pure erosion than UNS S30403 and UNS S32205; better erosion-corrosion resistance than UNS S30403 austenitic stainless steel; and equivalent erosion-corrosion resistance to UNS S32205 duplex stainless steel. Also, erosion with 500 mg/1 sand at 15m/s in de-aerated tap water was able to cause subsurface deformation, phase transformation and an increase in hardness on the stainless steels.
The interaction between corrosion and erosion has often been a subject of debate among scientists and engineers. The total material degradation when corrosion and erosion interact is often more than the individual components acting separately. Much effort has been directed towards the study of erosion-corrosion behaviour of carbon steels, standard austenitic and duplex stainless steels, highly alloyed austenitic and super duplex stainless steels. However, the subject of erosion-corrosion of lean duplex stainless steels is still rarely reported. This present work studies the erosion-corrosion behaviour of lean duplex stainless steels UNS S32304 and UNS S32101 in an aerated 3.5% NaCl environment. The erosion-corrosion behaviour of these alloys is compared with an austenitic stainless steel, UNS S30403 and a duplex stainless steel, UNS S32205. Sub-surface microstructure modifications induced by work-hardening as a result of the sand impingement were analysed by X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Results show that lean duplex stainless steels, UNS S32101 and UNS S32304, have higher resistance to pure erosion than UNS S30403 and UNS S32205; better erosion-corrosion resistance than UNS S30403 austenitic stainless steel; and equivalent erosion-corrosion resistance to UNS S32205 duplex stainless steel. Also, erosion with 500 mg/l sand at 15 m/s in de-aerated tap water was able to cause subsurface deformation, phase transformation and an increase in hardness on the stainless steels.
The interaction between corrosion and erosion has often been a subject of debate among scientists and engineers. The total material degradation when corrosion and erosion interact is often more than the individual components acting separately. Much effort has been directed towards the study of erosion–corrosion behaviour of carbon steels, standard austenitic and duplex stainless steels, highly alloyed austenitic and super duplex stainless steels. However, the subject of erosion–corrosion of lean duplex stainless steels is still rarely reported. This present work studies the erosion–corrosion behaviour of lean duplex stainless steels UNS S32304 and UNS S32101 in an aerated 3.5% NaCl environment. The erosion–corrosion behaviour of these alloys is compared with an austenitic stainless steel, UNS S30403 and a duplex stainless steel, UNS S32205. Sub-surface microstructure modifications induced by work-hardening as a result of the sand impingement were analysed by X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Results show that lean duplex stainless steels, UNS S32101 and UNS S32304, have higher resistance to pure erosion than UNS S30403 and UNS S32205; better erosion–corrosion resistance than UNS S30403 austenitic stainless steel; and equivalent erosion–corrosion resistance to UNS S32205 duplex stainless steel. Also, erosion with 500mg/l sand at 15m/s in de-aerated tap water was able to cause subsurface deformation, phase transformation and an increase in hardness on the stainless steels.
Author Aribo, Sunday
Barker, Richard
Neville, Anne
Hu, Xinming
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  givenname: Xinming
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Issue 1-2
Keywords Erosion–corrosion
SEM
XRD
Lean duplex stainless steel
Austenitic stainless steel
Work hardening
Salt corrosion
Hardness
Erosion-corrosion
X ray diffraction
Surface treatment
Inorganic compound
Corrosion resistance
Phase transformation
Duplex stainless steel
Erosion corrosion
Microstructure
Subsurface
Erosion
Language English
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Snippet The interaction between corrosion and erosion has often been a subject of debate among scientists and engineers. The total material degradation when corrosion...
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SubjectTerms Alloy steels
Applied sciences
Austenitic stainless steels
Corrosion
Corrosion mechanisms
Duplex stainless steels
Erosion
Erosion mechanisms
Erosion-corrosion
Exact sciences and technology
Lean duplex stainless steel
Metals. Metallurgy
Sand
Scanning electron microscopy
SEM
XRD
Title Erosion–corrosion behaviour of lean duplex stainless steels in 3.5% NaCl solution
URI https://dx.doi.org/10.1016/j.wear.2012.12.007
https://www.proquest.com/docview/1464598554
https://www.proquest.com/docview/1567080194
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Volume 302
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