A Review on Ultrasonic-Assisted Forming: Mechanism, Model, and Process

Compared with conventional forming processes, ultrasonic-assisted forming technology with a high frequency and small amplitude can significantly improve the forming quality of materials. Owing to the advantages of reduced forming force, improved surface quality, avoidance of forming defects, and str...

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Published inChinese journal of mechanical engineering Vol. 34; no. 1; pp. 1 - 24
Main Authors Shao, Guangda, Li, Hongwei, Zhan, Mei
Format Journal Article
LanguageEnglish
Published Singapore Springer Singapore 01.12.2021
Springer Nature B.V
SpringerOpen
EditionEnglish ed.
Subjects
Acoustics
Deformation
Deformation effects
Electrical Machines and Networks
Electronics and Microelectronics
Energy
Engineering
Engineering Thermodynamics
Forming
Friction
Heat and Mass Transfer
Instrumentation
Machines
Manufacturing
Mechanical Engineering
Mechanism
Overview
Plastic deformation
Power Electronics
Prediction models
Processes
Processing performance
Researchers
Review
Spinning (materials)
Stress-strain curves
Surface properties
Surface structure
Theoretical and Applied Mechanics
Ultrasonic vibration
Model
Forming
Ultrasonic vibration
Processing performance
Mechanism
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Abstract Compared with conventional forming processes, ultrasonic-assisted forming technology with a high frequency and small amplitude can significantly improve the forming quality of materials. Owing to the advantages of reduced forming force, improved surface quality, avoidance of forming defects, and strengthened surface structure, ultrasonic-assisted forming technology has been applied to increasingly advanced forming processes, such as incremental forming, spinning, and micro-forming. However, in the ultrasonic-assisted forming process, there are multiple ultrasonic mechanisms, such as the volume effect and surface effect. The explanation of the effect of ultrasonic vibration (UV) on plastic deformation remains controversial, hindering the development of related technologies. Recently, many researchers have proposed many new theories and technologies for ultrasonic-assisted forming. To summarize these developments, systematic discussions on mechanisms, theoretical models, and forming performances are provided in this review. On this basis, the limitations of the current study are discussed. In addition, an outlook for ultrasonic-assisted forming is proposed: efficient and stable UV systems, difficulty forming components with complex geometry, explanation of the in-depth mechanism, a systematic theoretical prediction model, and multi-field-coupling energy-assisted forming are considered to be hot spots in future studies. The present review enhances existing knowledge of ultrasonic-assisted forming, and facilitates a fast reference for related researchers.
AbstractList Abstract Compared with conventional forming processes, ultrasonic-assisted forming technology with a high frequency and small amplitude can significantly improve the forming quality of materials. Owing to the advantages of reduced forming force, improved surface quality, avoidance of forming defects, and strengthened surface structure, ultrasonic-assisted forming technology has been applied to increasingly advanced forming processes, such as incremental forming, spinning, and micro-forming. However, in the ultrasonic-assisted forming process, there are multiple ultrasonic mechanisms, such as the volume effect and surface effect. The explanation of the effect of ultrasonic vibration (UV) on plastic deformation remains controversial, hindering the development of related technologies. Recently, many researchers have proposed many new theories and technologies for ultrasonic-assisted forming. To summarize these developments, systematic discussions on mechanisms, theoretical models, and forming performances are provided in this review. On this basis, the limitations of the current study are discussed. In addition, an outlook for ultrasonic-assisted forming is proposed: efficient and stable UV systems, difficulty forming components with complex geometry, explanation of the in-depth mechanism, a systematic theoretical prediction model, and multi-field-coupling energy-assisted forming are considered to be hot spots in future studies. The present review enhances existing knowledge of ultrasonic-assisted forming, and facilitates a fast reference for related researchers.
Compared with conventional forming processes, ultrasonic-assisted forming technology with a high frequency and small amplitude can significantly improve the forming quality of materials. Owing to the advantages of reduced forming force, improved surface quality, avoidance of forming defects, and strengthened surface structure, ultrasonic-assisted forming technology has been applied to increasingly advanced forming processes, such as incremental forming, spinning, and micro-forming. However, in the ultrasonic-assisted forming process, there are multiple ultrasonic mechanisms, such as the volume effect and surface effect. The explanation of the effect of ultrasonic vibration (UV) on plastic deformation remains controversial, hindering the development of related technologies. Recently, many researchers have proposed many new theories and technologies for ultrasonic-assisted forming. To summarize these developments, systematic discussions on mechanisms, theoretical models, and forming performances are provided in this review. On this basis, the limitations of the current study are discussed. In addition, an outlook for ultrasonic-assisted forming is proposed: efficient and stable UV systems, difficulty forming components with complex geometry, explanation of the in-depth mechanism, a systematic theoretical prediction model, and multi-field-coupling energy-assisted forming are considered to be hot spots in future studies. The present review enhances existing knowledge of ultrasonic-assisted forming, and facilitates a fast reference for related researchers.
ArticleNumber 99
Author Zhan, Mei
Shao, Guangda
Li, Hongwei
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Snippet Compared with conventional forming processes, ultrasonic-assisted forming technology with a high frequency and small amplitude can significantly improve the...
Abstract Compared with conventional forming processes, ultrasonic-assisted forming technology with a high frequency and small amplitude can significantly...
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SubjectTerms Acoustics
Deformation
Deformation effects
Electrical Machines and Networks
Electronics and Microelectronics
Energy
Engineering
Engineering Thermodynamics
Forming
Friction
Heat and Mass Transfer
Instrumentation
Machines
Manufacturing
Mechanical Engineering
Mechanism
Overview
Plastic deformation
Power Electronics
Prediction models
Processes
Processing performance
Researchers
Review
Spinning (materials)
Stress-strain curves
Surface properties
Surface structure
Theoretical and Applied Mechanics
Ultrasonic vibration
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Title A Review on Ultrasonic-Assisted Forming: Mechanism, Model, and Process
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