Effect of Powder Particle Shape on the Properties of In Situ Ti-TiB Composite Materials Produced by Selective Laser Melting
This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology （especially the shape） and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting （SLM） technology. S...
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| Published in | Journal of materials science & technology Vol. 31; no. 10; pp. 1001 - 1005 |
|---|---|
| Main Authors | , , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Elsevier Ltd
01.10.2015
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| Subjects | |
| Online Access | Get full text |
| ISSN | 1005-0302 1941-1162 |
| DOI | 10.1016/j.jmst.2015.08.007 |
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| Abstract | This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology （especially the shape） and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting （SLM） technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium （CP-Ti） and 5 wt% titanium diboride （TiB2） powders and subsequently milled for two different times （i.e. 2 h and 4 h）. The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti-5 wt% TiB2 powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti-TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB2 during SLM. The Ti-TiB composite samples prepared from 2 h and 4 h milled Ti-TiB2 powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those （883 MPa and 5.5%, respectively） for the 95.1% dense sample. The results indicate that once Ti and TiB2 powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density （i.e. increasing porosity level） of the Ti-TiB composite materials and their mechanical properties. |
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| AbstractList | This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology （especially the shape） and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting （SLM） technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium （CP-Ti） and 5 wt% titanium diboride （TiB2） powders and subsequently milled for two different times （i.e. 2 h and 4 h）. The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti-5 wt% TiB2 powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti-TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB2 during SLM. The Ti-TiB composite samples prepared from 2 h and 4 h milled Ti-TiB2 powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those （883 MPa and 5.5%, respectively） for the 95.1% dense sample. The results indicate that once Ti and TiB2 powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density （i.e. increasing porosity level） of the Ti-TiB composite materials and their mechanical properties. This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology (especially the shape) and, consequently, density and compression properties of in situ Ti–TiB composite materials produced by selective laser melting (SLM) technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium (CP-Ti) and 5 wt% titanium diboride (TiB2) powders and subsequently milled for two different times (i.e. 2 h and 4 h). The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti–5 wt% TiB2 powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti–TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB2 during SLM. The Ti–TiB composite samples prepared from 2 h and 4 h milled Ti–TiB2 powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those (883 MPa and 5.5%, respectively) for the 95.1% dense sample. The results indicate that once Ti and TiB2 powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density (i.e. increasing porosity level) of the Ti–TiB composite materials and their mechanical properties. This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology (especially the shape) and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting (SLM) technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium (CP-Ti) and 5 wt% titanium diboride (TiB sub(2)) powders and subsequently milled for two different times (i.e. 2 h and 4 h). The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti-5 wt% TiB sub(2) powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti-TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB sub(2) during SLM. The Ti-TiB composite samples prepared from 2 h and 4 h milled Ti-TiB sub(2) powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those (883 MPa and 5.5%, respectively) for the 95.1% dense sample. The results indicate that once Ti and TiB sub(2) powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density (i.e. increasing porosity level) of the Ti-TiB composite materials and their mechanical properties. |
| Author | Hooyar Attar Konda G. Prashanth Lai-Chang Zhang Mariana Calin Ilya V. Okulov Sergio Scudino Chao Yang Jurgen Eckert |
| AuthorAffiliation | School of Engineering, Edith Cowan University, 270Joondalup Drive, Joondalup, Perth, WA 6027, Australia IFWDresden, Institute for Complex Materials, P.O. Box270116, D-01171 Dresden, Germany TU Dresden, Institute of Materials Science, D-01062 Dresden, Germany National Engineering Research Center of Near-Net-Shape Farming for Metallic Materials, South China University of Technology Guangzhou, 510640, China |
| Author_xml | – sequence: 1 givenname: Hooyar surname: Attar fullname: Attar, Hooyar email: h.attar@ecu.edu.au, hooyar.attar@gmail.com organization: School of Engineering, Edith Cowan University, 270 Joondalup Drive, Joondalup, Perth, WA 6027, Australia – sequence: 2 givenname: Konda G. surname: Prashanth fullname: Prashanth, Konda G. organization: IFW Dresden, Institute for Complex Materials, P.O. Box 270116, D-01171 Dresden, Germany – sequence: 3 givenname: Lai-Chang surname: Zhang fullname: Zhang, Lai-Chang email: l.zhang@ecu.edu.au, lczhangimr@gmail.com organization: School of Engineering, Edith Cowan University, 270 Joondalup Drive, Joondalup, Perth, WA 6027, Australia – sequence: 4 givenname: Mariana surname: Calin fullname: Calin, Mariana organization: IFW Dresden, Institute for Complex Materials, P.O. Box 270116, D-01171 Dresden, Germany – sequence: 5 givenname: Ilya V. surname: Okulov fullname: Okulov, Ilya V. organization: IFW Dresden, Institute for Complex Materials, P.O. Box 270116, D-01171 Dresden, Germany – sequence: 6 givenname: Sergio surname: Scudino fullname: Scudino, Sergio organization: IFW Dresden, Institute for Complex Materials, P.O. Box 270116, D-01171 Dresden, Germany – sequence: 7 givenname: Chao surname: Yang fullname: Yang, Chao organization: National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology Guangzhou, 510640, China – sequence: 8 givenname: Jürgen surname: Eckert fullname: Eckert, Jürgen organization: IFW Dresden, Institute for Complex Materials, P.O. Box 270116, D-01171 Dresden, Germany |
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| Issue | 10 |
| Keywords | Mechanical properties Powder shape Selective laser melting Density In situ Ti–TiB composite |
| Language | English |
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| Notes | 21-1315/TG This work studied the preparation of starting powder mixture influenced by milling time and its effect on the particle morphology （especially the shape） and, consequently, density and compression properties of in situ Ti-TiB composite materials produced by selective laser melting （SLM） technology. Starting powder composite system was prepared by mixing 95 wt% commercially pure titanium （CP-Ti） and 5 wt% titanium diboride （TiB2） powders and subsequently milled for two different times （i.e. 2 h and 4 h）. The milled powder mixtures after 2 h and 4 h show nearly spherical and irregular shape, respectively. Subsequently, the resultant Ti-5 wt% TiB2 powder mixtures were used for SLM processing. Scanning electron microscopy image of the SLM-processed Ti-TiB composite samples show needle-shape TiB phase distributed across the Ti matrix, which is the product of an in-situ chemical reaction between Ti and TiB2 during SLM. The Ti-TiB composite samples prepared from 2 h and 4 h milled Ti-TiB2 powders show different relative densities of 99.5% and 95.1%, respectively. Also, the compression properties such as ultimate strength and compression strain for the 99.5% dense composite samples is 1421 MPa and 17.8%, respectively, which are superior to those （883 MPa and 5.5%, respectively） for the 95.1% dense sample. The results indicate that once Ti and TiB2 powders are connected firmly to each other and powder mixture of nearly spherical shape is obtained, there is no additional benefit in increasing the milling time and, instead, it has a negative effect on the density （i.e. increasing porosity level） of the Ti-TiB composite materials and their mechanical properties. Selective laser melting In situ Ti-TiB composite Powder shape Density Mechanical properties ObjectType-Article-1 SourceType-Scholarly Journals-1 ObjectType-Feature-2 content type line 23 |
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| PublicationDate | 2015-10-01 |
| PublicationDateYYYYMMDD | 2015-10-01 |
| PublicationDate_xml | – month: 10 year: 2015 text: 2015-10-01 day: 01 |
| PublicationDecade | 2010 |
| PublicationTitle | Journal of materials science & technology |
| PublicationTitleAlternate | Journal of Materials Science ＆ Technology |
| PublicationYear | 2015 |
| Publisher | Elsevier Ltd |
| Publisher_xml | – name: Elsevier Ltd |
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| SubjectTerms | Composite materials Compressive properties Density In situ Ti–TiB composite Laser beam melting Mechanical properties Particulate composites Powder shape Selective laser melting TiB2 Titanium Titanium diboride Ultimate tensile strength 压缩性能 原位自生 复合材料 工业纯钛 激光熔化 粉末混合物 颗粒形状 |
| Title | Effect of Powder Particle Shape on the Properties of In Situ Ti-TiB Composite Materials Produced by Selective Laser Melting |
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