Additive Manufacturing of Ceramic-Based Materials

This paper offers a review of present achievements in the field of processing of ceramic‐based materials with complex geometry using the main additive manufacturing (AM) technologies. In AM, the geometrical design of a desired ceramic‐based component is combined with the materials design. In this wa...

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Published in	Advanced engineering materials Vol. 16; no. 6; pp. 729 - 754
Main Authors	Travitzky, Nahum, Bonet, Alexander, Dermeik, Benjamin, Fey, Tobias, Filbert-Demut, Ina, Schlier, Lorenz, Schlordt, Tobias, Greil, Peter
Format	Journal Article
Language	English
Published	Blackwell Publishing Ltd 01.06.2014
Subjects	Additives Architecture Ceramics Curing Functionally gradient materials Materials selection Near net shaping Three dimensional
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Abstract	This paper offers a review of present achievements in the field of processing of ceramic‐based materials with complex geometry using the main additive manufacturing (AM) technologies. In AM, the geometrical design of a desired ceramic‐based component is combined with the materials design. In this way, the fabrication times and the product costs of ceramic‐based parts with required properties can be substantially reduced. However, dimensional accuracy and surface finish still remain crucial features in today's AM due to the layer‐by‐layer formation of the parts. In spite of the fact that significant progress has been made in the development of feedstock materials, the most difficult limitations for AM technologies are the restrictions set by material selection for each AM method and aspects considering the inner architectural design of the manufactured parts. Hence, any future progress in the field of AM should be based on the improvement of the existing technologies or, alternatively, the development of new approaches with an emphasis on parts allowing the near‐net formation of ceramic structures, while optimizing the design of new materials and of the part architecture. Main emphasis of this review is laid on the additive manufacturing of ceramic‐based composites. Fabrication of ceramic components via three‐dimensional printing, selective laser curing, three‐dimensional extrusion freeforming, stereolithography, and laminated object manufacturing clearly demonstrates the high potential for materials science adaptation to additive manufacturing. The studies reviewed in this article will add the scientific base and extend the knowledge for designing and processing of novel advanced ceramic‐based materials with complex geometry (see e.g.: SiSiC macrocellular functionally graded structures) and thus, will stimulate new fields of their applications.
AbstractList	This paper offers a review of present achievements in the field of processing of ceramic‐based materials with complex geometry using the main additive manufacturing (AM) technologies. In AM, the geometrical design of a desired ceramic‐based component is combined with the materials design. In this way, the fabrication times and the product costs of ceramic‐based parts with required properties can be substantially reduced. However, dimensional accuracy and surface finish still remain crucial features in today's AM due to the layer‐by‐layer formation of the parts. In spite of the fact that significant progress has been made in the development of feedstock materials, the most difficult limitations for AM technologies are the restrictions set by material selection for each AM method and aspects considering the inner architectural design of the manufactured parts. Hence, any future progress in the field of AM should be based on the improvement of the existing technologies or, alternatively, the development of new approaches with an emphasis on parts allowing the near‐net formation of ceramic structures, while optimizing the design of new materials and of the part architecture. Main emphasis of this review is laid on the additive manufacturing of ceramic‐based composites. Fabrication of ceramic components via three‐dimensional printing, selective laser curing, three‐dimensional extrusion freeforming, stereolithography, and laminated object manufacturing clearly demonstrates the high potential for materials science adaptation to additive manufacturing. The studies reviewed in this article will add the scientific base and extend the knowledge for designing and processing of novel advanced ceramic‐based materials with complex geometry (see e.g.: SiSiC macrocellular functionally graded structures) and thus, will stimulate new fields of their applications. This paper offers a review of present achievements in the field of processing of ceramic‐based materials with complex geometry using the main additive manufacturing (AM) technologies. In AM, the geometrical design of a desired ceramic‐based component is combined with the materials design. In this way, the fabrication times and the product costs of ceramic‐based parts with required properties can be substantially reduced. However, dimensional accuracy and surface finish still remain crucial features in today's AM due to the layer‐by‐layer formation of the parts. In spite of the fact that significant progress has been made in the development of feedstock materials, the most difficult limitations for AM technologies are the restrictions set by material selection for each AM method and aspects considering the inner architectural design of the manufactured parts. Hence, any future progress in the field of AM should be based on the improvement of the existing technologies or, alternatively, the development of new approaches with an emphasis on parts allowing the near‐net formation of ceramic structures, while optimizing the design of new materials and of the part architecture. This paper offers a review of present achievements in the field of processing of ceramic-based materials with complex geometry using the main additive manufacturing (AM) technologies. In AM, the geometrical design of a desired ceramic-based component is combined with the materials design. In this way, the fabrication times and the product costs of ceramic-based parts with required properties can be substantially reduced. However, dimensional accuracy and surface finish still remain crucial features in today's AM due to the layer-by-layer formation of the parts. In spite of the fact that significant progress has been made in the development of feedstock materials, the most difficult limitations for AM technologies are the restrictions set by material selection for each AM method and aspects considering the inner architectural design of the manufactured parts. Hence, any future progress in the field of AM should be based on the improvement of the existing technologies or, alternatively, the development of new approaches with an emphasis on parts allowing the near-net formation of ceramic structures, while optimizing the design of new materials and of the part architecture. Main emphasis of this review is laid on the additive manufacturing of ceramic-based composites. Fabrication of ceramic components via three-dimensional printing, selective laser curing, three-dimensional extrusion freeforming, stereolithography, and laminated object manufacturing clearly demonstrates the high potential for materials science adaptation to additive manufacturing. The studies reviewed in this article will add the scientific base and extend the knowledge for designing and processing of novel advanced ceramic-based materials with complex geometry (see e.g.: SiSiC macrocellular functionally graded structures) and thus, will stimulate new fields of their applications.
Author	Filbert-Demut, Ina Greil, Peter Dermeik, Benjamin Travitzky, Nahum Fey, Tobias Schlier, Lorenz Schlordt, Tobias Bonet, Alexander
Author_xml	– sequence: 1 givenname: Nahum surname: Travitzky fullname: Travitzky, Nahum email: nahum.travitzky@ww.uni-erlangen.de organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany – sequence: 2 givenname: Alexander surname: Bonet fullname: Bonet, Alexander organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany – sequence: 3 givenname: Benjamin surname: Dermeik fullname: Dermeik, Benjamin organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany – sequence: 4 givenname: Tobias surname: Fey fullname: Fey, Tobias organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany – sequence: 5 givenname: Ina surname: Filbert-Demut fullname: Filbert-Demut, Ina organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany – sequence: 6 givenname: Lorenz surname: Schlier fullname: Schlier, Lorenz organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany – sequence: 7 givenname: Tobias surname: Schlordt fullname: Schlordt, Tobias organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany – sequence: 8 givenname: Peter surname: Greil fullname: Greil, Peter organization: Department of Materials Science, Glass and Ceramics, University of Erlangen-Nuremberg, Martensstr. 5, Erlangen, 91058, Germany
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Notes	The authors thank the German Research Foundation (DFG), Clusters of Excellence "Engineering of Advanced Materials" and German Federation of Industrial Research Associations "Otto von Guericke" e.V. (AiF) for financial support. istex:D6D6C67FFD5BA5D4150B66AAD4C2C37B6B3F5475 ark:/67375/WNG-Q6T8JNWS-2 Clusters of Excellence "Engineering of Advanced Materials" German Federation of Industrial Research Associations "Otto von Guericke" e.V. (AiF) German Research Foundation (DFG) ArticleID:ADEM201400097 ObjectType-Article-1 SourceType-Scholarly Journals-1 ObjectType-Feature-2 content type line 23
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Snippet	This paper offers a review of present achievements in the field of processing of ceramic‐based materials with complex geometry using the main additive... This paper offers a review of present achievements in the field of processing of ceramic-based materials with complex geometry using the main additive...
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SubjectTerms	Additives Architecture Ceramics Curing Functionally gradient materials Materials selection Near net shaping Three dimensional
Title	Additive Manufacturing of Ceramic-Based Materials
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