Tunnel spoil recycling for concrete production at the Brenner Base tunnel in Austria
In the construction of major tunnel structures, large quantities of rock material are generated by the excavation of, for example, tunnels or caverns out of the in situ rock mass. Excavated rock material was often considered as undesired by‐product and from a legal point of view as waste in the past...
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Published in | Structural concrete : journal of the FIB Vol. 21; no. 6; pp. 2795 - 2809 |
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Main Authors | , , , , |
Format | Journal Article |
Language | English |
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Weinheim
WILEY‐VCH Verlag GmbH & Co. KGaA
01.12.2020
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Abstract | In the construction of major tunnel structures, large quantities of rock material are generated by the excavation of, for example, tunnels or caverns out of the in situ rock mass. Excavated rock material was often considered as undesired by‐product and from a legal point of view as waste in the past. Nevertheless, there is the need for construction material at the tunnel construction site directly where the rock material is generated. Broad scientific research is conducted concerning the utilization possibilities and optimization of recycling implementation. This article deals with the recycling of tunnel excavation material substituting conventional aggregate for concrete by the example of the Brenner Base Tunnel in Austria. Concrete design, material processing, and concrete production were affected by challenging geological bedrock conditions. This article presents the scientific approach, experimental setup, verification, and the realization on the construction site. The way from preliminary mixing designs to the final product is illustrated for two main rock types: calcareous schists, which successfully were recycled and processed as aggregate for shotcrete, structural and inner lining concrete; and quartz phyllite with unsuitable rock properties for concrete production due to intense foliation and mica‐rich mineral composition. The results are demonstrating the need for detailed examination of rock and concrete properties regarding the usability of tunnel excavation material. |
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AbstractList | In the construction of major tunnel structures, large quantities of rock material are generated by the excavation of, for example, tunnels or caverns out of the in situ rock mass. Excavated rock material was often considered as undesired by‐product and from a legal point of view as waste in the past. Nevertheless, there is the need for construction material at the tunnel construction site directly where the rock material is generated. Broad scientific research is conducted concerning the utilization possibilities and optimization of recycling implementation. This article deals with the recycling of tunnel excavation material substituting conventional aggregate for concrete by the example of the Brenner Base Tunnel in Austria. Concrete design, material processing, and concrete production were affected by challenging geological bedrock conditions. This article presents the scientific approach, experimental setup, verification, and the realization on the construction site. The way from preliminary mixing designs to the final product is illustrated for two main rock types: calcareous schists, which successfully were recycled and processed as aggregate for shotcrete, structural and inner lining concrete; and quartz phyllite with unsuitable rock properties for concrete production due to intense foliation and mica‐rich mineral composition. The results are demonstrating the need for detailed examination of rock and concrete properties regarding the usability of tunnel excavation material. Abstract In the construction of major tunnel structures, large quantities of rock material are generated by the excavation of, for example, tunnels or caverns out of the in situ rock mass. Excavated rock material was often considered as undesired by‐product and from a legal point of view as waste in the past. Nevertheless, there is the need for construction material at the tunnel construction site directly where the rock material is generated. Broad scientific research is conducted concerning the utilization possibilities and optimization of recycling implementation. This article deals with the recycling of tunnel excavation material substituting conventional aggregate for concrete by the example of the Brenner Base Tunnel in Austria. Concrete design, material processing, and concrete production were affected by challenging geological bedrock conditions. This article presents the scientific approach, experimental setup, verification, and the realization on the construction site. The way from preliminary mixing designs to the final product is illustrated for two main rock types: calcareous schists, which successfully were recycled and processed as aggregate for shotcrete, structural and inner lining concrete; and quartz phyllite with unsuitable rock properties for concrete production due to intense foliation and mica‐rich mineral composition. The results are demonstrating the need for detailed examination of rock and concrete properties regarding the usability of tunnel excavation material. |
Author | Voit, Klaus Bergmeister, Konrad Cordes, Tobias Zeman, Oliver Murr, Roland |
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Cites_doi | 10.1002/suco.201800335 10.1002/geot.201400036 10.3390/app10082722 10.1201/9780429424441-207 10.1016/j.proeng.2015.06.196 10.1016/S0886-7798(01)00007-4 10.1016/j.tust.2014.07.013 10.3844/ajessp.2011.338.347 10.1002/suco.201600169 10.1016/j.tust.2012.08.009 10.1002/geot.201400043 10.1016/j.tust.2013.10.002 10.1002/geot.201400040 10.1201/9780429424441-52 10.1002/geot.201400045 10.1002/geot.200900047 10.1002/geot.201400031 10.1002/geot.201400041 10.1002/suco.201600200 10.1002/suco.201700032 10.1002/geot.201000030 10.1201/9780429424441-181 10.1002/best.201500023 10.1002/geot.200900032 |
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Snippet | In the construction of major tunnel structures, large quantities of rock material are generated by the excavation of, for example, tunnels or caverns out of... Abstract In the construction of major tunnel structures, large quantities of rock material are generated by the excavation of, for example, tunnels or caverns... |
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SubjectTerms | aggregate for concrete aggregate substitute Bedrock Brenner Base tunnel Bündner schists calcareous schists Caverns Concrete Construction materials Construction sites Excavation excavation material recycling material management Mica Optimization quartz phyllite Recycling Rock masses Rock properties Sprayed concrete Tunnel construction tunnel spoil |
Title | Tunnel spoil recycling for concrete production at the Brenner Base tunnel in Austria |
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