Inhomogeneity and anisotropy of Al-Zn-Mg-Cu alloy manufactured by wire arc additive manufacturing: microstructure, mechanical properties, stress corrosion cracking susceptibility

In this study, Al-Zn-Mg-Cu alloy components were prepared using wire arc additive manufacturing (WAAM). Through multi-scale characterisation technology, performance testing and slow strain rate tensile (SSRT) testing, the microstructure, mechanical properties and stress corrosion cracking (SCC) susc...

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Published inVirtual and physical prototyping Vol. 19; no. 1
Main Authors Wang, Shuwen, Chen, Shujun, Yuan, Tao, Jiang, Xiaoqing, Zhao, Pengjing, Shan, He, Zhang, Hanxu, Ding, Wutong
Format Journal Article
LanguageEnglish
Published Taylor & Francis 31.12.2024
Taylor & Francis Group
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Online AccessGet full text
ISSN1745-2759
1745-2767
DOI10.1080/17452759.2024.2348038

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Abstract In this study, Al-Zn-Mg-Cu alloy components were prepared using wire arc additive manufacturing (WAAM). Through multi-scale characterisation technology, performance testing and slow strain rate tensile (SSRT) testing, the microstructure, mechanical properties and stress corrosion cracking (SCC) susceptibility of WAAM Al-Zn-Mg-Cu components were studied, revealing the generation mechanism of inhomogeneity and anisotropy. The results show that with the increase of WAAM thermal cycles, the matrix precipitates (MPs), grain boundary precipitates (GBPs) and precipitation-free zones (PFZ) evolve in different paths and increase to varying degrees, resulting in performance decrease and increase in stress corrosion susceptibility, so the inhomogeneity is mainly attributed to differences in precipitated phases. The Inter-layer inclined to the scanning direction and the Inner-layer inclined to the building direction led to anisotropy in tensile strength and SCC behaviour, so the anisotropy is mainly attributed to the grain orientation and fracture mode.
AbstractList ABSTRACTIn this study, Al-Zn-Mg-Cu alloy components were prepared using wire arc additive manufacturing (WAAM). Through multi-scale characterisation technology, performance testing and slow strain rate tensile (SSRT) testing, the microstructure, mechanical properties and stress corrosion cracking (SCC) susceptibility of WAAM Al-Zn-Mg-Cu components were studied, revealing the generation mechanism of inhomogeneity and anisotropy. The results show that with the increase of WAAM thermal cycles, the matrix precipitates (MPs), grain boundary precipitates (GBPs) and precipitation-free zones (PFZ) evolve in different paths and increase to varying degrees, resulting in performance decrease and increase in stress corrosion susceptibility, so the inhomogeneity is mainly attributed to differences in precipitated phases. The Inter-layer inclined to the scanning direction and the Inner-layer inclined to the building direction led to anisotropy in tensile strength and SCC behaviour, so the anisotropy is mainly attributed to the grain orientation and fracture mode.
In this study, Al-Zn-Mg-Cu alloy components were prepared using wire arc additive manufacturing (WAAM). Through multi-scale characterisation technology, performance testing and slow strain rate tensile (SSRT) testing, the microstructure, mechanical properties and stress corrosion cracking (SCC) susceptibility of WAAM Al-Zn-Mg-Cu components were studied, revealing the generation mechanism of inhomogeneity and anisotropy. The results show that with the increase of WAAM thermal cycles, the matrix precipitates (MPs), grain boundary precipitates (GBPs) and precipitation-free zones (PFZ) evolve in different paths and increase to varying degrees, resulting in performance decrease and increase in stress corrosion susceptibility, so the inhomogeneity is mainly attributed to differences in precipitated phases. The Inter-layer inclined to the scanning direction and the Inner-layer inclined to the building direction led to anisotropy in tensile strength and SCC behaviour, so the anisotropy is mainly attributed to the grain orientation and fracture mode.
Author Chen, Shujun
Shan, He
Zhang, Hanxu
Jiang, Xiaoqing
Yuan, Tao
Ding, Wutong
Zhao, Pengjing
Wang, Shuwen
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Snippet In this study, Al-Zn-Mg-Cu alloy components were prepared using wire arc additive manufacturing (WAAM). Through multi-scale characterisation technology,...
ABSTRACTIn this study, Al-Zn-Mg-Cu alloy components were prepared using wire arc additive manufacturing (WAAM). Through multi-scale characterisation...
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Index Database
Publisher
SubjectTerms Al-Zn-Mg-Cu
anisotropy
inhomogeneity
mechanical properties
stress corrosion cracking (SCC)
WAAM
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Title Inhomogeneity and anisotropy of Al-Zn-Mg-Cu alloy manufactured by wire arc additive manufacturing: microstructure, mechanical properties, stress corrosion cracking susceptibility
URI https://www.tandfonline.com/doi/abs/10.1080/17452759.2024.2348038
https://doaj.org/article/527f76c34cb44665a37b3b87398c4bc3
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