Heterogeneous Aspects of Additive Manufactured Metallic Parts: A Review
Metal additive manufacturing (MAM) is an emerging technology to produce complex end-use metallic parts. To adopt MAM for manufacturing numerous engineering parts used in critical applications, a thorough understanding of the relationship between the complex thermal cycles in MAM and the unique heter...
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| Published in | Metals and materials international Vol. 27; no. 1; pp. 1 - 39 |
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| Main Authors | , |
| Format | Journal Article |
| Language | English |
| Published |
Seoul
The Korean Institute of Metals and Materials
01.01.2021
Springer Nature B.V 대한금속·재료학회 |
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| Online Access | Get full text |
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| Abstract | Metal additive manufacturing (MAM) is an emerging technology to produce complex end-use metallic parts. To adopt MAM for manufacturing numerous engineering parts used in critical applications, a thorough understanding of the relationship between the complex thermal cycles in MAM and the unique heterogeneous microstructures of MAM parts need to be established. This review article provides a comprehensive overview of the evolution of heterogeneous microstructures in MAM parts, including melt pool boundaries, heterogeneous grain structure, sub-grain cellular structure, matrix supersaturation, segregation, phase transformation, oxides formation, and texture. The evolution of residual stresses and the anisotropy in MAM parts and the post-MAM heat treatment effects on the microstructural evolution are also discussed. This review covers the microstructural aspects of most engineering materials in particular steels, high entropy alloys, aluminum alloys, titanium alloys, nickel-base superalloys, and copper alloys, with a primary focus on the parts manufactured using selective laser melting, direct energy deposition, and electron beam melting processes.
Graphic Abstract |
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| AbstractList | Metal additive manufacturing (MAM) is an emerging technology to produce complex end-use metallic parts. To adopt MAMfor manufacturing numerous engineering parts used in critical applications, a thorough understanding of the relationshipbetween the complex thermal cycles in MAM and the unique heterogeneous microstructures of MAM parts need to beestablished. This review article provides a comprehensive overview of the evolution of heterogeneous microstructures inMAM parts, including melt pool boundaries, heterogeneous grain structure, sub-grain cellular structure, matrix supersaturation,segregation, phase transformation, oxides formation, and texture. The evolution of residual stresses and the anisotropyin MAM parts and the post-MAM heat treatment effects on the microstructural evolution are also discussed. This reviewcovers the microstructural aspects of most engineering materials in particular steels, high entropy alloys, aluminum alloys,titanium alloys, nickel-base superalloys, and copper alloys, with a primary focus on the parts manufactured using selectivelaser melting, direct energy deposition, and electron beam melting processes. KCI Citation Count: 0 Metal additive manufacturing (MAM) is an emerging technology to produce complex end-use metallic parts. To adopt MAM for manufacturing numerous engineering parts used in critical applications, a thorough understanding of the relationship between the complex thermal cycles in MAM and the unique heterogeneous microstructures of MAM parts need to be established. This review article provides a comprehensive overview of the evolution of heterogeneous microstructures in MAM parts, including melt pool boundaries, heterogeneous grain structure, sub-grain cellular structure, matrix supersaturation, segregation, phase transformation, oxides formation, and texture. The evolution of residual stresses and the anisotropy in MAM parts and the post-MAM heat treatment effects on the microstructural evolution are also discussed. This review covers the microstructural aspects of most engineering materials in particular steels, high entropy alloys, aluminum alloys, titanium alloys, nickel-base superalloys, and copper alloys, with a primary focus on the parts manufactured using selective laser melting, direct energy deposition, and electron beam melting processes.Graphic Abstract Metal additive manufacturing (MAM) is an emerging technology to produce complex end-use metallic parts. To adopt MAM for manufacturing numerous engineering parts used in critical applications, a thorough understanding of the relationship between the complex thermal cycles in MAM and the unique heterogeneous microstructures of MAM parts need to be established. This review article provides a comprehensive overview of the evolution of heterogeneous microstructures in MAM parts, including melt pool boundaries, heterogeneous grain structure, sub-grain cellular structure, matrix supersaturation, segregation, phase transformation, oxides formation, and texture. The evolution of residual stresses and the anisotropy in MAM parts and the post-MAM heat treatment effects on the microstructural evolution are also discussed. This review covers the microstructural aspects of most engineering materials in particular steels, high entropy alloys, aluminum alloys, titanium alloys, nickel-base superalloys, and copper alloys, with a primary focus on the parts manufactured using selective laser melting, direct energy deposition, and electron beam melting processes. Graphic Abstract |
| Author | Karthik, G. M. Kim, Hyoung Seop |
| Author_xml | – sequence: 1 givenname: G. M. surname: Karthik fullname: Karthik, G. M. organization: Department of Materials Science and Engineering, Pohang University of Science and Technology (POSTECH) – sequence: 2 givenname: Hyoung Seop surname: Kim fullname: Kim, Hyoung Seop email: hskim@postech.ac.kr organization: Graduate Institute of Ferrous Technology, Pohang University of Science and Technology (POSTECH) |
| BackLink | https://www.kci.go.kr/kciportal/ci/sereArticleSearch/ciSereArtiView.kci?sereArticleSearchBean.artiId=ART002671456$$DAccess content in National Research Foundation of Korea (NRF) |
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| Copyright | The Korean Institute of Metals and Materials 2021 The Korean Institute of Metals and Materials 2021. |
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| Keywords | Heat treatment Selective laser melting Electron beam melting Microstructure Metal additive manufacturing Direct energy deposition |
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| PublicationTitle | Metals and materials international |
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| Snippet | Metal additive manufacturing (MAM) is an emerging technology to produce complex end-use metallic parts. To adopt MAM for manufacturing numerous engineering... Metal additive manufacturing (MAM) is an emerging technology to produce complex end-use metallic parts. To adopt MAMfor manufacturing numerous engineering... |
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| SubjectTerms | Aluminum base alloys Anisotropy Cellular structure Characterization and Evaluation of Materials Chemistry and Materials Science Copper base alloys Electron beam melting Engineering Thermodynamics Evolution Grain structure Heat and Mass Transfer Heat treatment High entropy alloys Laser beam melting Machines Magnetic Materials Magnetism Manufacturing Materials Science Metallic Materials Microstructure New technology Nickel base alloys Phase transitions Processes Residual stress Solid Mechanics Superalloys Supersaturation Titanium alloys Titanium base alloys 재료공학 |
| Title | Heterogeneous Aspects of Additive Manufactured Metallic Parts: A Review |
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