Thermally conductive epoxy/boron nitride composites with high glass transition temperatures for thermal interface materials

[Display omitted] •Polymer composites were prepared using heat-resistant epoxy and functionalized BN..•The Tg increased from 257 to 275 °C upon addition of 30 wt% functionalized BN.•With 30 wt% functionalized BN, the linear expansion coefficient decreased by 15%.•The composite with 30 wt% BN exhibit...

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Published inMaterials & design Vol. 212; p. 110190
Main Authors Yue, Cheng'e, Guan, Lizhu, Zhang, Xiaorui, Wang, Yubo, Weng, Ling
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 15.12.2021
Elsevier
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Abstract [Display omitted] •Polymer composites were prepared using heat-resistant epoxy and functionalized BN..•The Tg increased from 257 to 275 °C upon addition of 30 wt% functionalized BN.•With 30 wt% functionalized BN, the linear expansion coefficient decreased by 15%.•The composite with 30 wt% BN exhibited enhancement of 142% in thermal conductivity.•The composite with 30 wt% BN exhibited shear strength of 11.6 MPa up to 150 °C. Thermally conductive polymer composites with high glass transition temperatures (Tg) are of interest for electronic devices in aerospace applications. Here, epoxy/boron nitride (BN) composites were fabricated using a highly heat-resistant epoxy as a polymer matrix and epoxysilane functionalized BN as thermally conductive filler. These composites exhibited excellent processability and high Tg of up to 275 °C. Moreover, the linear expansion coefficient (α) of the composite with a BN content of 30 wt% (48.89 × 10−6 °C−1) was 15% smaller than that of the pristine epoxy. The use of epoxysilane functionalized BN provided improved dispersibility in the epoxy matrix, thus reducing the interface thermal resistance and increasing the thermal conductivity. The thermal conductivity of the composite containing 30 wt% BN was 142% higher than that of the epoxy alone at 25 °C, and this excellent thermal conductivity was maintained at temperatures up to 150 °C. Furthermore, the single-lap shear strength at 150 °C reached 11.66 MPa. Notably, the prepared thermally conductive composite with outstanding thermal management characteristics exhibited excellent performance when used as a thermal interface material for electronic devices.
AbstractList [Display omitted] •Polymer composites were prepared using heat-resistant epoxy and functionalized BN..•The Tg increased from 257 to 275 °C upon addition of 30 wt% functionalized BN.•With 30 wt% functionalized BN, the linear expansion coefficient decreased by 15%.•The composite with 30 wt% BN exhibited enhancement of 142% in thermal conductivity.•The composite with 30 wt% BN exhibited shear strength of 11.6 MPa up to 150 °C. Thermally conductive polymer composites with high glass transition temperatures (Tg) are of interest for electronic devices in aerospace applications. Here, epoxy/boron nitride (BN) composites were fabricated using a highly heat-resistant epoxy as a polymer matrix and epoxysilane functionalized BN as thermally conductive filler. These composites exhibited excellent processability and high Tg of up to 275 °C. Moreover, the linear expansion coefficient (α) of the composite with a BN content of 30 wt% (48.89 × 10−6 °C−1) was 15% smaller than that of the pristine epoxy. The use of epoxysilane functionalized BN provided improved dispersibility in the epoxy matrix, thus reducing the interface thermal resistance and increasing the thermal conductivity. The thermal conductivity of the composite containing 30 wt% BN was 142% higher than that of the epoxy alone at 25 °C, and this excellent thermal conductivity was maintained at temperatures up to 150 °C. Furthermore, the single-lap shear strength at 150 °C reached 11.66 MPa. Notably, the prepared thermally conductive composite with outstanding thermal management characteristics exhibited excellent performance when used as a thermal interface material for electronic devices.
Thermally conductive polymer composites with high glass transition temperatures (Tg) are of interest for electronic devices in aerospace applications. Here, epoxy/boron nitride (BN) composites were fabricated using a highly heat-resistant epoxy as a polymer matrix and epoxysilane functionalized BN as thermally conductive filler. These composites exhibited excellent processability and high Tg of up to 275 °C. Moreover, the linear expansion coefficient (α) of the composite with a BN content of 30 wt% (48.89 × 10−6 °C−1) was 15% smaller than that of the pristine epoxy. The use of epoxysilane functionalized BN provided improved dispersibility in the epoxy matrix, thus reducing the interface thermal resistance and increasing the thermal conductivity. The thermal conductivity of the composite containing 30 wt% BN was 142% higher than that of the epoxy alone at 25 °C, and this excellent thermal conductivity was maintained at temperatures up to 150 °C. Furthermore, the single-lap shear strength at 150 °C reached 11.66 MPa. Notably, the prepared thermally conductive composite with outstanding thermal management characteristics exhibited excellent performance when used as a thermal interface material for electronic devices.
ArticleNumber 110190
Author Guan, Lizhu
Wang, Yubo
Yue, Cheng'e
Weng, Ling
Zhang, Xiaorui
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  surname: Zhang
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  givenname: Yubo
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  surname: Wang
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  organization: School of Materials Science and Chemical Engineering, Harbin University of Science and Technology, Harbin 150040, PR China
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Keywords Boron nitride
Thermal conductivity
High glass transition temperature
Epoxy
Thermal interface materials
Language English
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Snippet [Display omitted] •Polymer composites were prepared using heat-resistant epoxy and functionalized BN..•The Tg increased from 257 to 275 °C upon addition of 30...
Thermally conductive polymer composites with high glass transition temperatures (Tg) are of interest for electronic devices in aerospace applications. Here,...
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StartPage 110190
SubjectTerms Boron nitride
Epoxy
High glass transition temperature
Thermal conductivity
Thermal interface materials
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Title Thermally conductive epoxy/boron nitride composites with high glass transition temperatures for thermal interface materials
URI https://dx.doi.org/10.1016/j.matdes.2021.110190
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