Disjunctive optimization design models for complex liquid-liquid multistage extractors

A new method for the optimal design of multicomponent liquid–liquid extraction processes using multistage countercurrent extractor systems is proposed. The method determines the optimum number of equilibrium stages and flow rates needed to obtain a specified product separation and recovery, and acco...

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Published inAIChE journal Vol. 47; no. 10; pp. 2243 - 2252
Main Authors Reyes-Labarta, Juan A., Grossmann, Ignacio E.
Format Journal Article
LanguageEnglish
Published Hoboken Wiley Subscription Services, Inc., A Wiley Company 01.10.2001
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American Institute of Chemical Engineers
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Abstract A new method for the optimal design of multicomponent liquid–liquid extraction processes using multistage countercurrent extractor systems is proposed. The method determines the optimum number of equilibrium stages and flow rates needed to obtain a specified product separation and recovery, and accounts for the possibility of side feed streams and product extractions. A superstructure is proposed that has embedded all potential configurations and interconnections. Based on this superstructure representation, the problem is formulated as an optimization problem using generalized disjunctive programming (GDP) to minimize the total cost of the process, subject to design specifications. The robustness and computational efficiency of the model is illustrated with different cases involving single and complex countercurrent cascades in a quaternary liquid–liquid system.
AbstractList A new method for the optimal design of multicomponent liquid–liquid extraction processes using multistage countercurrent extractor systems is proposed. The method determines the optimum number of equilibrium stages and flow rates needed to obtain a specified product separation and recovery, and accounts for the possibility of side feed streams and product extractions. A superstructure is proposed that has embedded all potential configurations and interconnections. Based on this superstructure representation, the problem is formulated as an optimization problem using generalized disjunctive programming (GDP) to minimize the total cost of the process, subject to design specifications. The robustness and computational efficiency of the model is illustrated with different cases involving single and complex countercurrent cascades in a quaternary liquid–liquid system.
Author Reyes-Labarta, Juan A.
Grossmann, Ignacio E.
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  givenname: Ignacio E.
  surname: Grossmann
  fullname: Grossmann, Ignacio E.
  organization: Dept. of Chemical Engineering, Carnegie Mellon University Pittsburgh, PA 15213
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CitedBy_id crossref_primary_10_1007_s40034_012_0004_3
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Issue 10
Keywords Water
Chloroform
Liquid liquid extraction
Multicomponent mixture
Multistage process
Countercurrent flow
Quaternary system
Optimization
Optimal design
Disjunction
Non linear model
Superstructure
Numerical simulation
Acetic acid
In series
Computer aided design
Acetone
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References_xml – reference: Tsuboka, T., and T. Katayama, "General Design Algorithm Based on Pseudoequilibrium Concept for Multistage Multicomponent Liquid-Liquid Separation Processes," J. Chem. Eng. Jpn., 9, 40 (1976).
– reference: Turkay, M., and I. E. Grossmann, "Logic-Based MINLP Algorithms for the Optimal Synthesis of Process Networks," Comput. Chem. Eng., 20, 959 (1996).
– reference: Marcilla, A., A. Gómez, and J. Reyes, "New Method for Designing Distillation Columns of Multicomponent Mixtures," Lat. Amer. Appl. Res., 27 (1-2), 51 (1997).
– reference: Brooke, A., D. Kendrick, A. Meerhaus, and R. Raman, GAMS Release 2.25 Language Guide, Version 92, Gams Development Corporation, Washington, DC (1997).
– reference: Raman, R., and I. E. Grossmann, "Modeling and Computational Techniques for Logic Based Integer Programming," Comput. Chem. Eng., 18, 563 (1994).
– reference: Minotti, M., M. F. Doherty, and M. F. Malone, "Economic Trade offs for Extraction Systems," Trans. Inst. Chem. IChem. Eng., 76, 361 (1998).
– reference: Barnes, N. G., M. B. Gramajo de Doz, and H. N. Solimo, "Liquid-Liquid Extraction of trans-Aconitic Acid from Aqueous Solutions with Tributyl Phosphate and a Mixed Solvent at 303.15 K," Ind. Eng. Chem. Res., 39, 3364 (2000).
– reference: Quesada, I., and I. E. Grossmann, "Global Optimization of Bilinear Process Networks with Multicomponent Flows," Comp. Chem. Eng., 12, 1219 (1995).
– reference: Thornton, J. D., Science and Practice of Liquid-Liquid Extraction, Oxford Univ. Press, New York (1992).
– reference: Grossmann, I. E., "Mixed-Integer Optimization Techniques for Algorithmic Process Synthesis," Adv. Chem. Eng. Process Synth., 23, 171 (1996).
– reference: Marcilla, A., A. Gómez, J. A. Reyes, and M. M. Olaya, "New Method for Quaternary Systems Liquid-Liquid Extraction Tray to Tray Design," Ind. Eng. Chem. Res., 38, 3083 (1999).
– reference: Wankat, P. C., Equilibrium Stage Separation, Elsevier, New York (1988).
– reference: Balas, E., "Disjunctive Programming and a Hierarchy of Relaxations for Discrete Optimization Problems," SIAM J. Algebraic Discrete Methods, 6, 466 (1985).
– reference: Seader, J. D., and E. J. Henley, Separation Process Principles, Wiley, New York (1998).
– reference: Barnes, N. G., M. B. Gramajo de Doz, and H. N. Solimo, "Liquid-Liquid Extraction of Oxalic Acid from Aqueous Solutions with Tributyl Phosphate and a Mixed Solvent at 303.15 K," J. Chem. Eng. Data, 44, 430 (1999).
– reference: Fidkowski, Z. T., M. F. Malone, and M. F. Doherty, "Nonideal Multicomponent Distillation: Use of Bifurcation Theory for Design," AIChE J., 37, 1761 (1991).
– reference: Minottim, M., M. F. Doherty, and M. F. Malone, "A Geometric Method for the Design of Liquid Extractors," Ind. Eng. Chem. Res., 35, 2672 (1996).
– reference: Treybal, R. E., Liquid Extraction, McGraw-Hill, New York (1963).
– reference: Yeomans, H., and I. E. Grossmann, "Disjunctive Programming Models for the Optimal Design of Distillation Columns and Separation Sequences," Ind. Eng. Chem. Res., 39, 1637 (2000).
– reference: McCormick, G. P., "Computability of Global Solutions to Factorable Nonconvex Programs, Part I. Convex Underestimating Problems," Math. Prog., 10, 146 (1976).
– volume: 38
  start-page: 3083
  year: 1999
  article-title: New Method for Quaternary Systems Liquid‐Liquid Extraction Tray to Tray Design
  publication-title: Ind. Eng. Chem. Res.
– volume: 10
  start-page: 146
  year: 1976
  article-title: Computability of Global Solutions to Factorable Nonconvex Programs, Part I. Convex Underestimating Problems
  publication-title: Math. Prog.
– year: 1963
– volume: 27
  start-page: 51
  issue: 1–2
  year: 1997
  article-title: New Method for Designing Distillation Columns of Multicomponent Mixtures
  publication-title: Lat. Amer. Appl. Res.
– volume: 44
  start-page: 430
  year: 1999
  article-title: Liquid‐Liquid Extraction of Oxalic Acid from Aqueous Solutions with Tributyl Phosphate and a Mixed Solvent at 303.15 K
  publication-title: J. Chem. Eng. Data
– volume: 12
  start-page: 1219
  year: 1995
  article-title: Global Optimization of Bilinear Process Networks with Multicomponent Flows
  publication-title: Comp. Chem. Eng.
– year: 1988
– volume: 39
  start-page: 1637
  year: 2000
  article-title: Disjunctive Programming Models for the Optimal Design of Distillation Columns and Separation Sequences
  publication-title: Ind. Eng. Chem. Res.
– volume: 20
  start-page: 959
  year: 1996
  article-title: Logic‐Based MINLP Algorithms for the Optimal Synthesis of Process Networks
  publication-title: Comput. Chem. Eng.
– volume: 23
  start-page: 171
  year: 1996
  article-title: Mixed‐Integer Optimization Techniques for Algorithmic Process Synthesis
  publication-title: Adv. Chem. Eng. Process Synth.
– volume: 9
  start-page: 40
  year: 1976
  article-title: General Design Algorithm Based on Pseudoequilibrium Concept for Multistage Multicomponent Liquid‐Liquid Separation Processes
  publication-title: J. Chem. Eng. Jpn.
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Snippet A new method for the optimal design of multicomponent liquid–liquid extraction processes using multistage countercurrent extractor systems is proposed. The...
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SubjectTerms Applied sciences
Chemical engineering
Exact sciences and technology
Liquid-liquid extraction
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Title Disjunctive optimization design models for complex liquid-liquid multistage extractors
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