Solid-state culture of Azospirillum brasilense: a reliable technology for biofertilizer production from laboratory to pilot scale
A biofertilizer of Azospirillum brasilense was produced in solid-state culture (SSC) from laboratory to pilot scale. Similar operation conditions (continuous aeration and mild intermittent mixing) and two dimensionless numbers with similar L/D ratio and a similar working volume were applied to reach...
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| Published in | Bioprocess and biosystems engineering Vol. 44; no. 7; pp. 1525 - 1538 |
|---|---|
| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
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Berlin/Heidelberg
Springer Berlin Heidelberg
01.07.2021
Springer Nature B.V |
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| Abstract | A biofertilizer of
Azospirillum brasilense
was produced in solid-state culture (SSC) from laboratory to pilot scale. Similar operation conditions (continuous aeration and mild intermittent mixing) and two dimensionless numbers with similar L/D ratio and a similar working volume were applied to reach a scale-up factor of 75. An innovative bioreactor with rotating helical ribbons (15 kg wet matter) was used at pilot scale. A mathematical model was proposed and validated to evaluate the respirometry trends at laboratory and pilot scale exhibiting similar behavior. The cell viability was (1.3 ± 0.4) × 10
9
and (1.3 ± 0.3) × 10
9
colony-forming units per gram of initial dry mass at laboratory and pilot scale, at 36 and 43 h, respectively.
A
.
brasilense
maintains its viability twelve months of storage at 4 and 30 °C. This is the first report of
A
.
brasilense
being cultivated in SSC under controlled conditions. SSC processes involving unicellular microorganisms with tolerance to agitation are a promising technology to produce biofertilizers.
Graphic abstract |
|---|---|
| AbstractList | A biofertilizer of
Azospirillum brasilense
was produced in solid-state culture (SSC) from laboratory to pilot scale. Similar operation conditions (continuous aeration and mild intermittent mixing) and two dimensionless numbers with similar L/D ratio and a similar working volume were applied to reach a scale-up factor of 75. An innovative bioreactor with rotating helical ribbons (15 kg wet matter) was used at pilot scale. A mathematical model was proposed and validated to evaluate the respirometry trends at laboratory and pilot scale exhibiting similar behavior. The cell viability was (1.3 ± 0.4) × 10
9
and (1.3 ± 0.3) × 10
9
colony-forming units per gram of initial dry mass at laboratory and pilot scale, at 36 and 43 h, respectively.
A
.
brasilense
maintains its viability twelve months of storage at 4 and 30 °C. This is the first report of
A
.
brasilense
being cultivated in SSC under controlled conditions. SSC processes involving unicellular microorganisms with tolerance to agitation are a promising technology to produce biofertilizers.
Graphic abstract A biofertilizer of Azospirillum brasilense was produced in solid-state culture (SSC) from laboratory to pilot scale. Similar operation conditions (continuous aeration and mild intermittent mixing) and two dimensionless numbers with similar L/D ratio and a similar working volume were applied to reach a scale-up factor of 75. An innovative bioreactor with rotating helical ribbons (15 kg wet matter) was used at pilot scale. A mathematical model was proposed and validated to evaluate the respirometry trends at laboratory and pilot scale exhibiting similar behavior. The cell viability was (1.3 ± 0.4) × 109 and (1.3 ± 0.3) × 109 colony-forming units per gram of initial dry mass at laboratory and pilot scale, at 36 and 43 h, respectively. A. brasilense maintains its viability twelve months of storage at 4 and 30 °C. This is the first report of A. brasilense being cultivated in SSC under controlled conditions. SSC processes involving unicellular microorganisms with tolerance to agitation are a promising technology to produce biofertilizers.Graphic abstract A biofertilizer of Azospirillum brasilense was produced in solid-state culture (SSC) from laboratory to pilot scale. Similar operation conditions (continuous aeration and mild intermittent mixing) and two dimensionless numbers with similar L/D ratio and a similar working volume were applied to reach a scale-up factor of 75. An innovative bioreactor with rotating helical ribbons (15 kg wet matter) was used at pilot scale. A mathematical model was proposed and validated to evaluate the respirometry trends at laboratory and pilot scale exhibiting similar behavior. The cell viability was (1.3 ± 0.4) × 10 and (1.3 ± 0.3) × 10 colony-forming units per gram of initial dry mass at laboratory and pilot scale, at 36 and 43 h, respectively. A. brasilense maintains its viability twelve months of storage at 4 and 30 °C. This is the first report of A. brasilense being cultivated in SSC under controlled conditions. SSC processes involving unicellular microorganisms with tolerance to agitation are a promising technology to produce biofertilizers. |
| Author | Esquivel-Cote, R. Martínez-Ruiz, J. A. Martínez-Ramírez, C. Saucedo-Castañeda, G. Rodríguez-Serrano, G. Ferrera-Cerrato, R. |
| Author_xml | – sequence: 1 givenname: C. surname: Martínez-Ramírez fullname: Martínez-Ramírez, C. organization: Department of Biotechnology, Iztapalapa Campus, Metropolitan Autonomous University – sequence: 2 givenname: R. surname: Esquivel-Cote fullname: Esquivel-Cote, R. organization: College of Postgraduates – sequence: 3 givenname: R. surname: Ferrera-Cerrato fullname: Ferrera-Cerrato, R. organization: College of Postgraduates – sequence: 4 givenname: J. A. surname: Martínez-Ruiz fullname: Martínez-Ruiz, J. A. organization: Department of Biotechnology, Iztapalapa Campus, Metropolitan Autonomous University – sequence: 5 givenname: G. surname: Rodríguez-Serrano fullname: Rodríguez-Serrano, G. organization: Department of Biotechnology, Iztapalapa Campus, Metropolitan Autonomous University – sequence: 6 givenname: G. orcidid: 0000-0001-7958-4165 surname: Saucedo-Castañeda fullname: Saucedo-Castañeda, G. email: saucedo@xanum.uam.mx organization: Department of Biotechnology, Iztapalapa Campus, Metropolitan Autonomous University |
| BackLink | https://www.ncbi.nlm.nih.gov/pubmed/33860372$$D View this record in MEDLINE/PubMed |
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Azospirillum brasilense
was produced in solid-state culture (SSC) from laboratory to pilot scale. Similar operation conditions (continuous... A biofertilizer of Azospirillum brasilense was produced in solid-state culture (SSC) from laboratory to pilot scale. Similar operation conditions (continuous... |
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| SubjectTerms | Aeration Azospirillum brasilense Azospirillum brasilense - metabolism Biofertilizers Bioreactors Biotechnology Biotechnology - methods Cell culture Cell viability Chemistry Chemistry and Materials Science Controlled conditions Dimensionless numbers Environmental Engineering/Biotechnology Fermentation Fertilizers Food Science Glycerol - chemistry Hydrogen-Ion Concentration Industrial and Production Engineering Industrial Chemistry/Chemical Engineering Industrial Microbiology - methods Kinetics Laboratories Mathematical models Microorganisms Microscopy, Electron, Scanning Models, Theoretical Oxygen Consumption Research Paper Respirometry Solid state Stem Cells |
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| Title | Solid-state culture of Azospirillum brasilense: a reliable technology for biofertilizer production from laboratory to pilot scale |
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