Simultaneously enhanced strength-ductility synergy and corrosion resistance in submerged friction stir welded super duplex stainless steel joint via creating ultrafine microstructure
In this paper, submerged friction stir welding (SFSW), capable of significantly weakening the welding thermal cycle compared to conventional FSW, was employed on SAF2507 super duplex stainless steel (SDSS). An ultrafine grained (UFG) dual-phase microstructure, characterized by more uniformly distrib...
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| Published in | Journal of materials processing technology Vol. 307; p. 117660 |
|---|---|
| Main Authors | , , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Amsterdam
Elsevier B.V
01.09.2022
Elsevier BV |
| Subjects | |
| Online Access | Get full text |
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| Abstract | In this paper, submerged friction stir welding (SFSW), capable of significantly weakening the welding thermal cycle compared to conventional FSW, was employed on SAF2507 super duplex stainless steel (SDSS). An ultrafine grained (UFG) dual-phase microstructure, characterized by more uniformly distributed and balanced alpha (α) and gamma (γ) phases with average grain sizes of 0.96 and 0.77 µm, respectively, was achieved in the stir zone (SZ). Such unique microstructure leads to a synergistic enhancement of tensile strength and ductility in the longitudinal SZ at room temperature, which increases from 840 MPa to 18% under AFSW condition to 915 MPa - 22%. As well, this UFG dual-phase microstructure plays a crucial role in determining the resultant higher corrosion resistance. Combining with the reduced width of entire joint, a transverse SFSW joint with a remarkable increased total elongation was successfully achieved. In addition, the relatively lower residual stress across the whole joint actually contributed to the increment of ductility in the SFSW joint, as compared to the traditional FSW joint. The aforementioned results demonstrate an effective strategy in achieving a completely balanced UFG microstructure across the whole SZ during SFSW and a concurrent improvement of strength, elongation and corrosion resistance.
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•Submerged FSW is first employed to avoid the undesirable phase transformation in SDSS.•The thermal cycle of stir zone during submerged FSW of SDSS is revealed for the first time.•A superior FSW joint with excellent combination of high strength and ductility is achieved.•The residual stress and anti corrosion behavior of the submerged FSW joint is discussed in detail. |
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| AbstractList | In this paper, submerged friction stir welding (SFSW), capable of significantly weakening the welding thermal cycle compared to conventional FSW, was employed on SAF2507 super duplex stainless steel (SDSS). An ultrafine grained (UFG) dual-phase microstructure, characterized by more uniformly distributed and balanced alpha (α) and gamma (γ) phases with average grain sizes of 0.96 and 0.77 µm, respectively, was achieved in the stir zone (SZ). Such unique microstructure leads to a synergistic enhancement of tensile strength and ductility in the longitudinal SZ at room temperature, which increases from 840 MPa to 18% under AFSW condition to 915 MPa - 22%. As well, this UFG dual-phase microstructure plays a crucial role in determining the resultant higher corrosion resistance. Combining with the reduced width of entire joint, a transverse SFSW joint with a remarkable increased total elongation was successfully achieved. In addition, the relatively lower residual stress across the whole joint actually contributed to the increment of ductility in the SFSW joint, as compared to the traditional FSW joint. The aforementioned results demonstrate an effective strategy in achieving a completely balanced UFG microstructure across the whole SZ during SFSW and a concurrent improvement of strength, elongation and corrosion resistance.
[Display omitted]
•Submerged FSW is first employed to avoid the undesirable phase transformation in SDSS.•The thermal cycle of stir zone during submerged FSW of SDSS is revealed for the first time.•A superior FSW joint with excellent combination of high strength and ductility is achieved.•The residual stress and anti corrosion behavior of the submerged FSW joint is discussed in detail. In this paper, submerged friction stir welding (SFSW), capable of significantly weakening the welding thermal cycle compared to conventional FSW, was employed on SAF2507 super duplex stainless steel (SDSS). An ultrafine grained (UFG) dual-phase microstructure, characterized by more uniformly distributed and balanced alpha (α) and gamma (γ) phases with average grain sizes of 0.96 and 0.77 µm, respectively, was achieved in the stir zone (SZ). Such unique microstructure leads to a synergistic enhancement of tensile strength and ductility in the longitudinal SZ at room temperature, which increases from 840 MPa to 18% under AFSW condition to 915 MPa - 22%. As well, this UFG dual-phase microstructure plays a crucial role in determining the resultant higher corrosion resistance. Combining with the reduced width of entire joint, a transverse SFSW joint with a remarkable increased total elongation was successfully achieved. In addition, the relatively lower residual stress across the whole joint actually contributed to the increment of ductility in the SFSW joint, as compared to the traditional FSW joint. The aforementioned results demonstrate an effective strategy in achieving a completely balanced UFG microstructure across the whole SZ during SFSW and a concurrent improvement of strength, elongation and corrosion resistance. |
| ArticleNumber | 117660 |
| Author | Hou, Wentao Gerlich, Adrian P. Shen, Yifu Ni, Ruiyang Hu, Jinpeng Cao, Fujun Sun, Tao Huang, Guoqiang |
| Author_xml | – sequence: 1 givenname: Fujun surname: Cao fullname: Cao, Fujun organization: College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), Nanjing 211106, China – sequence: 2 givenname: Guoqiang surname: Huang fullname: Huang, Guoqiang organization: Sino-French Institute of Nuclear Engineering and Technology, Sun Yat-Sen University, Zhuhai 519082, Guangdong, China – sequence: 3 givenname: Wentao surname: Hou fullname: Hou, Wentao organization: College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), Nanjing 211106, China – sequence: 4 givenname: Ruiyang surname: Ni fullname: Ni, Ruiyang organization: College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), Nanjing 211106, China – sequence: 5 givenname: Tao surname: Sun fullname: Sun, Tao organization: College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), Nanjing 211106, China – sequence: 6 givenname: Jinpeng surname: Hu fullname: Hu, Jinpeng organization: College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), Nanjing 211106, China – sequence: 7 givenname: Yifu surname: Shen fullname: Shen, Yifu email: yfshen_nuaa@hotmail.com organization: College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), Nanjing 211106, China – sequence: 8 givenname: Adrian P. surname: Gerlich fullname: Gerlich, Adrian P. organization: Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, OT N2L 3G1, Canada |
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| Keywords | Corrosion resistance Mechanical behavior Super duplex stainless steel Friction stir welding Residual stress Ultrafine grained microstructure |
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| SubjectTerms | Corrosion resistance Dual phase steels Ductility Duplex stainless steels Elongation Friction stir welding Grain size Mechanical behavior Microstructure Residual stress Room temperature Stainless steel Super duplex stainless steel Tensile strength Ultrafine grained microstructure Ultrafines |
| Title | Simultaneously enhanced strength-ductility synergy and corrosion resistance in submerged friction stir welded super duplex stainless steel joint via creating ultrafine microstructure |
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