Competing crack initiation behaviors of a laser additively manufactured nickel-based superalloy in high and very high cycle fatigue regimes
•The separate S-N curves are firstly detected in additively manufactured metals.•Fatigue cracks originate from gas pores, lack of fusions, and columnar grains.•ΔK at the border of rough area corresponds to propagation threshold for long cracks.•Fatigue sensitivity of maximal micro-crack type, size,...
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| Published in | International journal of fatigue Vol. 136; p. 105580 |
|---|---|
| Main Authors | , , , |
| Format | Journal Article |
| Language | English |
| Published |
Kidlington
Elsevier Ltd
01.07.2020
Elsevier BV |
| Subjects | |
| Online Access | Get full text |
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| Abstract | •The separate S-N curves are firstly detected in additively manufactured metals.•Fatigue cracks originate from gas pores, lack of fusions, and columnar grains.•ΔK at the border of rough area corresponds to propagation threshold for long cracks.•Fatigue sensitivity of maximal micro-crack type, size, and location increase successively.
Ultrasonic fatigue tests were performed to investigate high and very high cycle fatigue behaviors of a laser additively manufactured Inconel 718 (IN718) alloy in the as-deposited condition. The results indicate that the competition failure behavior between the surface and interior crack initiation results in the separate S-N curve. Both manufacturing defects (e.g., gas pore, lack of fusion) and columnar grains (matrix) observed in the microstructure could act as the original fatigue micro-cracks due to the effective restriction on manufacturing defects. The fatigue sensitivity levels increase successively in terms of the type, size, and location of the maximal micro-crack. |
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| AbstractList | •The separate S-N curves are firstly detected in additively manufactured metals.•Fatigue cracks originate from gas pores, lack of fusions, and columnar grains.•ΔK at the border of rough area corresponds to propagation threshold for long cracks.•Fatigue sensitivity of maximal micro-crack type, size, and location increase successively.
Ultrasonic fatigue tests were performed to investigate high and very high cycle fatigue behaviors of a laser additively manufactured Inconel 718 (IN718) alloy in the as-deposited condition. The results indicate that the competition failure behavior between the surface and interior crack initiation results in the separate S-N curve. Both manufacturing defects (e.g., gas pore, lack of fusion) and columnar grains (matrix) observed in the microstructure could act as the original fatigue micro-cracks due to the effective restriction on manufacturing defects. The fatigue sensitivity levels increase successively in terms of the type, size, and location of the maximal micro-crack. Ultrasonic fatigue tests were performed to investigate high and very high cycle fatigue behaviors of a laser additively manufactured Inconel 718 (IN718) alloy in the as-deposited condition. The results indicate that the competition failure behavior between the surface and interior crack initiation results in the separate S-N curve. Both manufacturing defects (e.g., gas pore, lack of fusion) and columnar grains (matrix) observed in the microstructure could act as the original fatigue micro-cracks due to the effective restriction on manufacturing defects. The fatigue sensitivity levels increase successively in terms of the type, size, and location of the maximal micro-crack. |
| ArticleNumber | 105580 |
| Author | Huang, Qi Wang, Qingyuan Chen, Qiang Yang, Kun |
| Author_xml | – sequence: 1 givenname: Kun surname: Yang fullname: Yang, Kun email: scu_yangkun@163.com organization: Institute for Advanced Study, Chengdu University, Chengdu 610106, China – sequence: 2 givenname: Qi surname: Huang fullname: Huang, Qi organization: Department of Civil Engineering, Sichuan College of Architectural Technology, Deyang 618000, China – sequence: 3 givenname: Qingyuan surname: Wang fullname: Wang, Qingyuan email: wangqy@scu.edu.cn organization: Institute for Advanced Study, Chengdu University, Chengdu 610106, China – sequence: 4 givenname: Qiang surname: Chen fullname: Chen, Qiang organization: Department of Mechanical Engineering, Kyushu University, Fukuoka 819-0395, Japan |
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| Snippet | •The separate S-N curves are firstly detected in additively manufactured metals.•Fatigue cracks originate from gas pores, lack of fusions, and columnar... Ultrasonic fatigue tests were performed to investigate high and very high cycle fatigue behaviors of a laser additively manufactured Inconel 718 (IN718) alloy... |
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| SubjectTerms | Additive manufacturing Crack initiation Fatigue crack initiation Fatigue cracks Fatigue failure Fatigue life Fatigue sensitivity level Fatigue tests High cycle fatigue Manufacturing defects Materials fatigue Microcracks Nickel base alloys S N diagrams Selective laser melting Superalloys Very high cycle fatigue |
| Title | Competing crack initiation behaviors of a laser additively manufactured nickel-based superalloy in high and very high cycle fatigue regimes |
| URI | https://dx.doi.org/10.1016/j.ijfatigue.2020.105580 https://www.proquest.com/docview/2505726422 |
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