Thermal Behavior and Microstructural Evolution during Laser Deposition with Laser-Engineered Net Shaping: Part I. Numerical Calculations

Laser-engineered net shaping (LENS) is a rapid direct manufacturing process. The LENS process can be analyzed as a sequence of discrete events, given that it is a layer-by-layer process. The thermal history associated with the LENS process involves numerous reheating cycles. In this article, the the...

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Published inMetallurgical and materials transactions. A, Physical metallurgy and materials science Vol. 39; no. 9; pp. 2228 - 2236
Main Authors Zheng, B., Zhou, Y., Smugeresky, J.E., Schoenung, J.M., Lavernia, E.J.
Format Journal Article
LanguageEnglish
Published Boston Springer US 01.09.2008
Springer
Springer Nature B.V
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Abstract Laser-engineered net shaping (LENS) is a rapid direct manufacturing process. The LENS process can be analyzed as a sequence of discrete events, given that it is a layer-by-layer process. The thermal history associated with the LENS process involves numerous reheating cycles. In this article, the thermal behavior during laser deposition with LENS is simulated numerically by using the alternate-direction explicit (ADE) finite difference method (FDM). The simulation results showed that deposited material experiences a significant rapid quenching effect during the initial stages of deposition and can attain a very high cooling rate. With an increase in deposit thickness, the rapid quenching effect decreases and eventually disappears. The effects of the processing parameters on the thermal behavior of deposited materials were also simulated and analyzed. The objective of this study is to provide insight into the thermal history during the LENS process, where the ability to correlate process parameters to microstructural evolution is a motivating force.
AbstractList Laser-engineered net shaping (LENS) is a rapid direct manufacturing process. The LENS process can be analyzed as a sequence of discrete events, given that it is a layer-by-layer process. The thermal history associated with the LENS process involves numerous reheating cycles. In this article, the thermal behavior during laser deposition with LENS is simulated numerically by using the alternate-direction explicit (ADE) finite difference method (FDM). The simulation results showed that deposited material experiences a significant rapid quenching effect during the initial stages of deposition and can attain a very high cooling rate. With an increase in deposit thickness, the rapid quenching effect decreases and eventually disappears. The effects of the processing parameters on the thermal behavior of deposited materials were also simulated and analyzed. The objective of this study is to provide insight into the thermal history during the LENS process, where the ability to correlate process parameters to microstructural evolution is a motivating force.
Laser-engineered net shaping (LENS) is a rapid direct manufacturing process. The LENS process can be analyzed as a sequence of discrete events, given that it is a layer-by-layer process. The thermal history associated with the LENS process involves numerous reheating cycles. In this article, the thermal behavior during laser deposition with LENS is simulated numerically by using the alternate-direction explicit (ADE) finite difference method (FDM). The simulation results showed that deposited material experiences a significant rapid quenching effect during the initial stages of deposition and can attain a very high cooling rate. With an increase in deposit thickness, the rapid quenching effect decreases and eventually disappears. The effects of the processing parameters on the thermal behavior of deposited materials were also simulated and analyzed. The objective of this study is to provide insight into the thermal history during the LENS process, where the ability to correlate process parameters to microstructural evolution is a motivating force. [PUBLICATION ABSTRACT]
Author Schoenung, J.M.
Zheng, B.
Zhou, Y.
Smugeresky, J.E.
Lavernia, E.J.
Author_xml – sequence: 1
  givenname: B.
  surname: Zheng
  fullname: Zheng, B.
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  givenname: Y.
  surname: Zhou
  fullname: Zhou, Y.
  organization: Department of Chemical Engineering and Materials Science, University of California
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  givenname: J.E.
  surname: Smugeresky
  fullname: Smugeresky, J.E.
  organization: Sandia National Laboratories
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  givenname: J.M.
  surname: Schoenung
  fullname: Schoenung, J.M.
  organization: Department of Chemical Engineering and Materials Science, University of California
– sequence: 5
  givenname: E.J.
  surname: Lavernia
  fullname: Lavernia, E.J.
  organization: Department of Chemical Engineering and Materials Science, University of California
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Issue 9
Keywords Travel Speed
Molten Pool
Apparent Heat Capacity
Thermal History
Finite Difference Method
Calculation
Microstructure
Laser deposition
Laser
Language English
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Snippet Laser-engineered net shaping (LENS) is a rapid direct manufacturing process. The LENS process can be analyzed as a sequence of discrete events, given that it...
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SubjectTerms Applied sciences
Characterization and Evaluation of Materials
Chemistry and Materials Science
Exact sciences and technology
Materials Science
Metallic Materials
Metallurgy
Metals. Metallurgy
Microstructure
Nanotechnology
Production techniques
Residual stress
Solidification
Spray forming
Structural Materials
Surface treatment
Surfaces and Interfaces
Temperature
Thin Films
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Title Thermal Behavior and Microstructural Evolution during Laser Deposition with Laser-Engineered Net Shaping: Part I. Numerical Calculations
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