Study of the constitutive behavior of 7075-T651 aluminum alloy

•Characterization of 7075-T651 aluminum alloy.•Material tests under tension at varying stress-states, strain rate and temperature.•Tension tests under different in-plane and out of plane orientations.•Calibration of four different material models for studying effect of anisotropy.•Numerical simulati...

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Published inInternational journal of impact engineering Vol. 108; pp. 171 - 190
Main Authors Senthil, K., Iqbal, M.A., Chandel, P.S., Gupta, N.K
Format Journal Article
LanguageEnglish
Published Oxford Elsevier Ltd 01.10.2017
Elsevier BV
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Abstract •Characterization of 7075-T651 aluminum alloy.•Material tests under tension at varying stress-states, strain rate and temperature.•Tension tests under different in-plane and out of plane orientations.•Calibration of four different material models for studying effect of anisotropy.•Numerical simulations of ballistic tests by employing different calibrated models. The flow and fracture behavior of 7075-T651 aluminum alloy has been studied under different stress-states, strain rate and temperature in order to explore the characteristics of the material under extreme situations developed in aerospace and armor structures. Influence of stress state was studied by performing quasi-static tension tests on notched specimens of different initial notch radii, 0.44 – 6mm. Strain rate sensitivity was studied by carrying out tension test in the range 5 × 10−4s−1 – 800s−1. Thermal sensitivity of the material was studied by performing quasi static tension tests in the range 25 – 600°C. The increase in stress triaxility described increase in strength while reducing ductility. Increase in temperature on the other hand, stimulated opposite characteristics in the material. The variation in strain rate could not influence the flow and fracture behavior of material. Anisotropy observed in the material has been carefully investigated by carrying out tests in different in-plane and out of plane orientations. The stress-strain relations obtained through these tests were employed for calibrating Johnson-Cook (JC) flow and fracture model in different orientations. The Hill's stress potentials were also obtained to incorporate the anisotropy in the material flow. Four different sets of parameters were calibrated and employed for numerically simulating the ballistic performance of 20mm thick 7075-T651 aluminum targets against 12.7 and 7.62 API projectiles. The results thus reproduced through each set of parameters were compared with the experimental findings and the limitation and accuracy of each calibrated model have been discussed.
AbstractList •Characterization of 7075-T651 aluminum alloy.•Material tests under tension at varying stress-states, strain rate and temperature.•Tension tests under different in-plane and out of plane orientations.•Calibration of four different material models for studying effect of anisotropy.•Numerical simulations of ballistic tests by employing different calibrated models. The flow and fracture behavior of 7075-T651 aluminum alloy has been studied under different stress-states, strain rate and temperature in order to explore the characteristics of the material under extreme situations developed in aerospace and armor structures. Influence of stress state was studied by performing quasi-static tension tests on notched specimens of different initial notch radii, 0.44 – 6mm. Strain rate sensitivity was studied by carrying out tension test in the range 5 × 10−4s−1 – 800s−1. Thermal sensitivity of the material was studied by performing quasi static tension tests in the range 25 – 600°C. The increase in stress triaxility described increase in strength while reducing ductility. Increase in temperature on the other hand, stimulated opposite characteristics in the material. The variation in strain rate could not influence the flow and fracture behavior of material. Anisotropy observed in the material has been carefully investigated by carrying out tests in different in-plane and out of plane orientations. The stress-strain relations obtained through these tests were employed for calibrating Johnson-Cook (JC) flow and fracture model in different orientations. The Hill's stress potentials were also obtained to incorporate the anisotropy in the material flow. Four different sets of parameters were calibrated and employed for numerically simulating the ballistic performance of 20mm thick 7075-T651 aluminum targets against 12.7 and 7.62 API projectiles. The results thus reproduced through each set of parameters were compared with the experimental findings and the limitation and accuracy of each calibrated model have been discussed.
The flow and fracture behavior of 7075-T651 aluminum alloy has been studied under different stress-states, strain rate and temperature in order to explore the characteristics of the material under extreme situations developed in aerospace and armor structures. Influence of stress state was studied by performing quasi-static tension tests on notched specimens of different initial notch radii, 0.44 - 6 mm. Strain rate sensitivity was studied by carrying out tension test in the range 5×10-4 s-1 - 800 s-1. Thermal sensitivity of the material was studied by performing quasi static tension tests in the range 25 - 600 °C. The increase in stress triaxility described increase in strength while reducing ductility. Increase in temperature on the other hand, stimulated opposite characteristics in the material. The variation in strain rate could not influence the flow and fracture behavior of material. Anisotropy observed in the material has been carefully investigated by carrying out tests in different in-plane and out of plane orientations. The stress-strain relations obtained through these tests were employed for calibrating Johnson-Cook (JC) flow and fracture model in different orientations. The Hill's stress potentials were also obtained to incorporate the anisotropy in the material flow. Four different sets of parameters were calibrated and employed for numerically simulating the ballistic performance of 20 mm thick 7075-T651 aluminum targets against 12.7 and 7.62 API projectiles. The results thus reproduced through each set of parameters were compared with the experimental findings and the limitation and accuracy of each calibrated model have been discussed.
Author Senthil, K.
Chandel, P.S.
Iqbal, M.A.
Gupta, N.K
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– sequence: 2
  givenname: M.A.
  surname: Iqbal
  fullname: Iqbal, M.A.
  email: iqbal_ashraf@rediffmail.com, iqbalfce@iitr.ac.in
  organization: Department of Civil Engineering, Indian Institute of Technology Roorkee, Roorkee-247667, India
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  givenname: P.S.
  surname: Chandel
  fullname: Chandel, P.S.
  organization: Terminal Ballistics Research Laboratory, Chandigarh-160030, India
– sequence: 4
  givenname: N.K
  surname: Gupta
  fullname: Gupta, N.K
  organization: Department of Applied Mechanics, Indian Institute of Technology Delhi, New Delhi-110016, India
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Material characterization
7075-T651 aluminum
API projectiles
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Snippet •Characterization of 7075-T651 aluminum alloy.•Material tests under tension at varying stress-states, strain rate and temperature.•Tension tests under...
The flow and fracture behavior of 7075-T651 aluminum alloy has been studied under different stress-states, strain rate and temperature in order to explore the...
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SubjectTerms 7075-T651 aluminum
Aluminum alloys
Aluminum base alloys
Anisotropy
Antiballistic materials
API projectiles
Armor
Calibration
Computer simulation
Johnson–Cook model
Material characterization
Mathematical models
Projectiles
Strain rate
Strain rate sensitivity
Stresses
Studies
Tensile tests
Tension tests
Title Study of the constitutive behavior of 7075-T651 aluminum alloy
URI https://dx.doi.org/10.1016/j.ijimpeng.2017.05.002
https://www.proquest.com/docview/1961410571
Volume 108
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