Impact Joining of Pure Copper C1100 and Aluminum Alloy A6061-T6 Plates at Edges

Joining of pure copper C1100 and aluminum alloy A6061-T6 plates of 5 mm thickness was investigated. The method was developed by one of the authors, in which the newly created surfaces of a pair of plates obtained by high-speed shear were immediately in contact with a sliding motion with a small over...

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Published inMetals (Basel ) Vol. 12; no. 10; p. 1565
Main Authors Yamashita, Minoru, Iwatsuka, Toru, Taguchi, Haruchika, Nikawa, Makoto
Format Journal Article
LanguageEnglish
Published Basel MDPI AG 01.10.2022
Subjects
Alloys
Aluminum
aluminum alloy
Aluminum alloys
Aluminum base alloys
Cold
Copper
Deformation
dissimilar joining
Edge joints
Efficiency
Friction stir welding
High speed
impact process
Joining
joint efficiency
Lasers
Mechanical properties
Metals
Plates
Shaving
Shear
Specialty metals industry
Tensile tests
Thickness
Titanium alloys
Welding
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Abstract Joining of pure copper C1100 and aluminum alloy A6061-T6 plates of 5 mm thickness was investigated. The method was developed by one of the authors, in which the newly created surfaces of a pair of plates obtained by high-speed shear were immediately in contact with a sliding motion with a small overlap length. The total processing time was just about a few milliseconds. To create the new surface, high-speed shaving was also tested. The joining was not possible for the full thickness of the plates. A sharp notch was observed at the joint boundary due to a large shear droop in the copper. Shaving decreased the shear droop, and the joint length through the plate thickness became longer. The joining performance was evaluated by a uniaxial tensile test. The joint efficiency reached 100% using the specimen cut out from the really joined boundary. The affected zone of joining was confirmed by the hardness distribution near the boundary. It was about 30% of the thickness of the plate, which was much smaller than that in welding by heat, and no softened zone was found in both materials.
AbstractList Joining of pure copper C1100 and aluminum alloy A6061-T6 plates of 5 mm thickness was investigated. The method was developed by one of the authors, in which the newly created surfaces of a pair of plates obtained by high-speed shear were immediately in contact with a sliding motion with a small overlap length. The total processing time was just about a few milliseconds. To create the new surface, high-speed shaving was also tested. The joining was not possible for the full thickness of the plates. A sharp notch was observed at the joint boundary due to a large shear droop in the copper. Shaving decreased the shear droop, and the joint length through the plate thickness became longer. The joining performance was evaluated by a uniaxial tensile test. The joint efficiency reached 100% using the specimen cut out from the really joined boundary. The affected zone of joining was confirmed by the hardness distribution near the boundary. It was about 30% of the thickness of the plate, which was much smaller than that in welding by heat, and no softened zone was found in both materials.
Audience Academic
Author Nikawa, Makoto
Iwatsuka, Toru
Taguchi, Haruchika
Yamashita, Minoru
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  surname: Taguchi
  fullname: Taguchi, Haruchika
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  givenname: Makoto
  surname: Nikawa
  fullname: Nikawa, Makoto
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CitedBy_id crossref_primary_10_1016_j_msea_2024_146279
crossref_primary_10_1080_09276440_2023_2298124
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Snippet Joining of pure copper C1100 and aluminum alloy A6061-T6 plates of 5 mm thickness was investigated. The method was developed by one of the authors, in which...
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StartPage 1565
SubjectTerms Alloys
Aluminum
aluminum alloy
Aluminum alloys
Aluminum base alloys
Cold
Copper
Deformation
dissimilar joining
Edge joints
Efficiency
Friction stir welding
High speed
impact process
Joining
joint efficiency
Lasers
Mechanical properties
Metals
Plates
Shaving
Shear
Specialty metals industry
Tensile tests
Thickness
Titanium alloys
Welding
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Title Impact Joining of Pure Copper C1100 and Aluminum Alloy A6061-T6 Plates at Edges
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