Effects of HIP on microstructural heterogeneity, defect distribution and mechanical properties of additively manufactured EBM Ti-48Al-2Cr-2Nb

The present work was conducted to establish an initial understanding of the processing-microstructure-property relations for γ-TiAl manufactured by electron beam powder bed fusion. The investigation included microstructure characterization at different length scales of near-γ titanium aluminide Ti-4...

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Published inJournal of alloys and compounds Vol. 729; pp. 1118 - 1135
Main Authors Seifi, Mohsen, Salem, Ayman A., Satko, Daniel P., Ackelid, Ulf, Semiatin, S. Lee, Lewandowski, John J.
Format Journal Article
LanguageEnglish
Published Lausanne Elsevier B.V 30.12.2017
Elsevier BV
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Abstract The present work was conducted to establish an initial understanding of the processing-microstructure-property relations for γ-TiAl manufactured by electron beam powder bed fusion. The investigation included microstructure characterization at different length scales of near-γ titanium aluminide Ti-48Al-2Cr-2Nb (in atom pct) in addition to evaluating the compressive strength, microstructures, fracture toughness, and fatigue crack growth behavior. Micro-CT revealed significant variations in the spatial distribution of internal defects along the build of the as-deposited sample, while HIP reduced these defects. However, inhomogeneous microstructures were exhibited in both the as-deposited and HIP materials while HIP processing reduced both the yield strength and amount of scatter in mechanical properties. Despite these observations, fracture toughness and fatigue crack growth results were in the range of those reported for conventionally cast material. The use of cloud computing provided an efficient means for data management, microstructure analytics, and collaboration among various contributors to the work. •Bulk TiAl produced via EBM.•Microstructure evaluation using large area EBSD to characterize microstructure heterogeneity.•X-ray computerized tomography characterization of as deposited defects and effects of HIP.•Location specific fracture and fatigue behavior.•Effect of HIP treatments on microstructure, defects, and resulting fracture/fatigue behavior.
AbstractList The present work was conducted to establish an initial understanding of the processing-microstructure-property relations for γ-TiAl manufactured by electron beam powder bed fusion. The investigation included microstructure characterization at different length scales of near-γ titanium aluminide Ti-48Al-2Cr-2Nb (in atom pct) in addition to evaluating the compressive strength, microstructures, fracture toughness, and fatigue crack growth behavior. Micro-CT revealed significant variations in the spatial distribution of internal defects along the build of the as-deposited sample, while HIP reduced these defects. However, inhomogeneous microstructures were exhibited in both the as-deposited and HIP materials while HIP processing reduced both the yield strength and amount of scatter in mechanical properties. Despite these observations, fracture toughness and fatigue crack growth results were in the range of those reported for conventionally cast material. The use of cloud computing provided an efficient means for data management, microstructure analytics, and collaboration among various contributors to the work.
The present work was conducted to establish an initial understanding of the processing-microstructure-property relations for γ-TiAl manufactured by electron beam powder bed fusion. The investigation included microstructure characterization at different length scales of near-γ titanium aluminide Ti-48Al-2Cr-2Nb (in atom pct) in addition to evaluating the compressive strength, microstructures, fracture toughness, and fatigue crack growth behavior. Micro-CT revealed significant variations in the spatial distribution of internal defects along the build of the as-deposited sample, while HIP reduced these defects. However, inhomogeneous microstructures were exhibited in both the as-deposited and HIP materials while HIP processing reduced both the yield strength and amount of scatter in mechanical properties. Despite these observations, fracture toughness and fatigue crack growth results were in the range of those reported for conventionally cast material. The use of cloud computing provided an efficient means for data management, microstructure analytics, and collaboration among various contributors to the work. •Bulk TiAl produced via EBM.•Microstructure evaluation using large area EBSD to characterize microstructure heterogeneity.•X-ray computerized tomography characterization of as deposited defects and effects of HIP.•Location specific fracture and fatigue behavior.•Effect of HIP treatments on microstructure, defects, and resulting fracture/fatigue behavior.
Author Lewandowski, John J.
Salem, Ayman A.
Ackelid, Ulf
Seifi, Mohsen
Semiatin, S. Lee
Satko, Daniel P.
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  surname: Lewandowski
  fullname: Lewandowski, John J.
  organization: Department of Materials Science and Engineering, Case Western Reserve University, Cleveland, OH 44106, USA
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Keywords Gamma titanium aluminide
Ti-48Al-2Cr-2Nb
Tomography
Defect
Fatigue
Additive manufacturing
Electron beam melting
Microstructure evolution
Fracture toughness
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Snippet The present work was conducted to establish an initial understanding of the processing-microstructure-property relations for γ-TiAl manufactured by electron...
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StartPage 1118
SubjectTerms Additive manufacturing
Analytics
Cloud computing
Compressive strength
Crack propagation
Data management
Defect
Defects
Electron beam melting
Electron beams
Fatigue
Fatigue failure
Fracture mechanics
Fracture toughness
Gamma titanium aluminide
Intermetallic compounds
Mechanical properties
Microstructure
Microstructure evolution
Spatial distribution
Studies
Ti-48Al-2Cr-2Nb
Titanium aluminides
Titanium base alloys
Titanium compounds
Tomography
Title Effects of HIP on microstructural heterogeneity, defect distribution and mechanical properties of additively manufactured EBM Ti-48Al-2Cr-2Nb
URI https://dx.doi.org/10.1016/j.jallcom.2017.09.163
https://www.proquest.com/docview/1969930803
Volume 729
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