Stirred media mills in the mining industry: Material grindability, energy-size relationships, and operating conditions

Stirred media mills are used by the mining industry for ultrafine grinding to enhance liberation, and to decrease particle sizes of industrial minerals to tailor functional properties. This review describes stirred media mill technologies and operating principles, and summarises stress intensity the...

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Published inPowder technology Vol. 369; pp. 1 - 16
Main Authors Taylor, Lewis, Skuse, David, Blackburn, Stuart, Greenwood, Richard
Format Journal Article
LanguageEnglish
Published Lausanne Elsevier B.V 01.06.2020
Elsevier BV
Subjects
Alternative energy sources
Bond work index
Comminution
Energy requirements
Grindability
Grinding mills
Industrial energy
Material properties
Metalliferous ore grinding
Minerals
Mining industry
Stirred media mill
Stress
Stress intensity
Ultrafines
Stress intensity
Comminution
Stirred media mill
Bond work index
Metalliferous ore grinding
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Abstract Stirred media mills are used by the mining industry for ultrafine grinding to enhance liberation, and to decrease particle sizes of industrial minerals to tailor functional properties. This review describes stirred media mill technologies and operating principles, and summarises stress intensity theory which can be used for selecting efficient operating conditions. For fine and ultrafine grinding, the Bond work index is an inappropriate measure of grindability, so alternatives are discussed. Using literature data, the variation in the appropriate energy-size models between examples is assessed, and rationalised with stress intensity theory. A Rittinger operating index was found to be the best choice for assessing operation efficiency. Finally, a modification of stress intensity theory that tunes operating conditions based upon material properties, and the fmat mastercurve theory are discussed, with the conclusions that, although promising, laboratory-scale milling tests remain the most practical method of assessing material grindability and predicting industrial energy requirements. [Display omitted]
AbstractList Stirred media mills are used by the mining industry for ultrafine grinding to enhance liberation, and to decrease particle sizes of industrial minerals to tailor functional properties. This review describes stirred media mill technologies and operating principles, and summarises stress intensity theory which can be used for selecting efficient operating conditions. For fine and ultrafine grinding, the Bond work index is an inappropriate measure of grindability, so alternatives are discussed. Using literature data, the variation in the appropriate energy-size models between examples is assessed, and rationalised with stress intensity theory. A Rittinger operating index was found to be the best choice for assessing operation efficiency. Finally, a modification of stress intensity theory that tunes operating conditions based upon material properties, and the fmat mastercurve theory are discussed, with the conclusions that, although promising, laboratory-scale milling tests remain the most practical method of assessing material grindability and predicting industrial energy requirements.
Stirred media mills are used by the mining industry for ultrafine grinding to enhance liberation, and to decrease particle sizes of industrial minerals to tailor functional properties. This review describes stirred media mill technologies and operating principles, and summarises stress intensity theory which can be used for selecting efficient operating conditions. For fine and ultrafine grinding, the Bond work index is an inappropriate measure of grindability, so alternatives are discussed. Using literature data, the variation in the appropriate energy-size models between examples is assessed, and rationalised with stress intensity theory. A Rittinger operating index was found to be the best choice for assessing operation efficiency. Finally, a modification of stress intensity theory that tunes operating conditions based upon material properties, and the fmat mastercurve theory are discussed, with the conclusions that, although promising, laboratory-scale milling tests remain the most practical method of assessing material grindability and predicting industrial energy requirements. [Display omitted]
Author Taylor, Lewis
Blackburn, Stuart
Skuse, David
Greenwood, Richard
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  givenname: David
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  fullname: Blackburn, Stuart
  organization: School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
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  givenname: Richard
  surname: Greenwood
  fullname: Greenwood, Richard
  organization: School of Chemical Engineering, University of Birmingham, Birmingham, B15 2TT, UK
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Keywords Stress intensity
Comminution
Stirred media mill
Bond work index
Metalliferous ore grinding
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Snippet Stirred media mills are used by the mining industry for ultrafine grinding to enhance liberation, and to decrease particle sizes of industrial minerals to...
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elsevier
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StartPage 1
SubjectTerms Alternative energy sources
Bond work index
Comminution
Energy requirements
Grindability
Grinding mills
Industrial energy
Material properties
Metalliferous ore grinding
Minerals
Mining industry
Stirred media mill
Stress
Stress intensity
Ultrafines
Title Stirred media mills in the mining industry: Material grindability, energy-size relationships, and operating conditions
URI https://dx.doi.org/10.1016/j.powtec.2020.04.057
https://www.proquest.com/docview/2441308212
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