Prediction of tool-chip contact length using a new slip-line solution for orthogonal cutting
Tool–chip contact length is an important parameter in machining. Several ways had been proposed in different works to find its value, which gave discordant results for the same set of cutting conditions. In this paper, a new slip-line solution for orthogonal cutting by a tool with unrestricted rake...
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| Published in | International journal of machine tools & manufacture Vol. 43; no. 12; pp. 1209 - 1215 |
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| Main Authors | , |
| Format | Journal Article |
| Language | English |
| Published |
Oxford
Elsevier Ltd
01.09.2003
Elsevier |
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| Abstract | Tool–chip contact length is an important parameter in machining. Several ways had been proposed in different works to find its value, which gave discordant results for the same set of cutting conditions. In this paper, a new slip-line solution for orthogonal cutting by a tool with unrestricted rake face is suggested. Based on the proposed solution, a new formula for tool–chip contact length has been obtained. Comparative analysis of different methods to predict tool–chip contact length has been done and experimental verification conducted. The suggested formula has shown to correspond well with experimental data and predicts tool–chip contact length better than other known solutions. |
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| AbstractList | Tool–chip contact length is an important parameter in machining. Several ways had been proposed in different works to find its value, which gave discordant results for the same set of cutting conditions. In this paper, a new slip-line solution for orthogonal cutting by a tool with unrestricted rake face is suggested. Based on the proposed solution, a new formula for tool–chip contact length has been obtained. Comparative analysis of different methods to predict tool–chip contact length has been done and experimental verification conducted. The suggested formula has shown to correspond well with experimental data and predicts tool–chip contact length better than other known solutions. |
| Author | Ko, Sung-Lim Toropov, Andrey |
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| References | Friedman, Lenz (BIB3) 1970; 10 Palmer, Oxley (BIB17) 1959; 173 S. Ramalingman, P.V. Desai, Tool-chip contact length in orthogonal machining, ASME Paper 80-WA/Prod-23, 1980. Zorev (BIB18) 1966 N.N. Zorev, Interrelationship between shear process occurring along the tool face and on the shear plane in metal cutting, International Research in Production Engineering, ASME (1963), 42–49. Bobrov (BIB13) 1975 Klushin (BIB10) 1958 Bagchi, Wright (BIB16) 1987; 409 A. Bhattacharyya, On the friction forces in metal cutting, in: Proceedings of the 6th International Machine Tool Design and Research Conference, 1963, pp. 491–505. Petruha (BIB15) 1972 Kachanov (BIB20) 1969 N.G. Abuladze, Character and the length of tool-chip contact (in Russian), in: Proceedings Machinability of Heat-resistant and Titanium Alloys, Kuibyshev, 1962, pp. 68–78. V.S. Kushner, Thermo-mechanical Theory of Continuous Cutting of Plastic Metals (in Russian), Irkutsk University Press, Irkutsk, 1982. A.M. Rozenberg, O.A. Rozenberg, Mechanics of Plastic Deformation in Cutting and Reaching (in Russian), Naukova Dumka, Kiev, 1990. Kudo (BIB19) 1965; 17 Poletika (BIB5) 1969 Gordon (BIB14) 1972 Lee, Shaffer (BIB1) 1951; 18 Kato, Yamaguchi, Yamada (BIB9) 1972; 94 Hastings, Mathew, Oxley (BIB2) 1980; 371 Poletika (10.1016/S0890-6955(03)00155-X_BIB5) 1969 10.1016/S0890-6955(03)00155-X_BIB7 10.1016/S0890-6955(03)00155-X_BIB11 10.1016/S0890-6955(03)00155-X_BIB6 10.1016/S0890-6955(03)00155-X_BIB12 10.1016/S0890-6955(03)00155-X_BIB4 Bobrov (10.1016/S0890-6955(03)00155-X_BIB13) 1975 Palmer (10.1016/S0890-6955(03)00155-X_BIB17) 1959; 173 Hastings (10.1016/S0890-6955(03)00155-X_BIB2) 1980; 371 10.1016/S0890-6955(03)00155-X_BIB8 Bagchi (10.1016/S0890-6955(03)00155-X_BIB16) 1987; 409 Kachanov (10.1016/S0890-6955(03)00155-X_BIB20) 1969 Lee (10.1016/S0890-6955(03)00155-X_BIB1) 1951; 18 Friedman (10.1016/S0890-6955(03)00155-X_BIB3) 1970; 10 Kato (10.1016/S0890-6955(03)00155-X_BIB9) 1972; 94 Petruha (10.1016/S0890-6955(03)00155-X_BIB15) 1972 Kudo (10.1016/S0890-6955(03)00155-X_BIB19) 1965; 17 Zorev (10.1016/S0890-6955(03)00155-X_BIB18) 1966 Klushin (10.1016/S0890-6955(03)00155-X_BIB10) 1958 Gordon (10.1016/S0890-6955(03)00155-X_BIB14) 1972 |
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ASME, Journal of Engineering for Industry contributor: fullname: Yamada – volume: 17 start-page: 43 year: 1965 end-page: 55 ident: BIB19 article-title: Some new slip-line solutions for two-dimensional steady-state machining publication-title: International Journal of Mechanical Sciences contributor: fullname: Kudo – year: 1972 ident: BIB14 article-title: A Study of Friction and Lubrication in Metal Cutting (in Russian) contributor: fullname: Gordon – year: 1969 ident: 10.1016/S0890-6955(03)00155-X_BIB5 contributor: fullname: Poletika – ident: 10.1016/S0890-6955(03)00155-X_BIB11 – ident: 10.1016/S0890-6955(03)00155-X_BIB12 – year: 1972 ident: 10.1016/S0890-6955(03)00155-X_BIB15 contributor: fullname: Petruha – year: 1972 ident: 10.1016/S0890-6955(03)00155-X_BIB14 contributor: fullname: Gordon – volume: 94 start-page: 683 year: 1972 ident: 10.1016/S0890-6955(03)00155-X_BIB9 article-title: Stress distribution at the interface between tool and chip in machining publication-title: Trans. 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A doi: 10.1098/rspa.1987.0008 contributor: fullname: Bagchi – volume: 173 start-page: 623 year: 1959 ident: 10.1016/S0890-6955(03)00155-X_BIB17 article-title: Mechanics of orthogonal machining publication-title: Proc. Inst. Mech. Eng doi: 10.1243/PIME_PROC_1959_173_053_02 contributor: fullname: Palmer – year: 1975 ident: 10.1016/S0890-6955(03)00155-X_BIB13 contributor: fullname: Bobrov – volume: 17 start-page: 43 year: 1965 ident: 10.1016/S0890-6955(03)00155-X_BIB19 article-title: Some new slip-line solutions for two-dimensional steady-state machining publication-title: International Journal of Mechanical Sciences doi: 10.1016/0020-7403(65)90084-6 contributor: fullname: Kudo – volume: 18 start-page: 405 year: 1951 ident: 10.1016/S0890-6955(03)00155-X_BIB1 article-title: The theory of plasticity applied to a problem of machining publication-title: Trans. 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| Snippet | Tool–chip contact length is an important parameter in machining. Several ways had been proposed in different works to find its value, which gave discordant... Tool-chip contact length is an important parameter in machining. Several ways had been proposed in different works to find its value, which gave discordant... |
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| SubjectTerms | Applied sciences Exact sciences and technology Mechanical engineering. Machine design Orthogonal cutting Slip-line solution Tool–chip contact length |
| Title | Prediction of tool-chip contact length using a new slip-line solution for orthogonal cutting |
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