Investigation of the WEDM of Al/B4C/Gr reinforced hybrid composites using the Taguchi method and response surface methodology

In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting of Al/B C/Gr hybrid composites by wire electrical discharge machining (WEDM). Wire speed (W ), pulse-on time (T ) and pulse-off time (T ) were chosen...

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Published inScience and engineering of composite materials Vol. 23; no. 4; pp. 435 - 445
Main Authors Motorcu, Ali Riza, Ekici, Ergün, Kuş, Abdil
Format Journal Article
LanguageEnglish
Published De Gruyter 01.07.2016
Subjects
Al/B
al/b4c/gr hybrid composite
C/Gr hybrid composite
material removal rate
surface roughness
Taguchi method
wire electrical discharge machining
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Abstract In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting of Al/B C/Gr hybrid composites by wire electrical discharge machining (WEDM). Wire speed (W ), pulse-on time (T ) and pulse-off time (T ) were chosen as the control factors. The L (3 ) orthogonal array in the Taguchi method was used in the experimental design and for the determination of optimum control factors. Response surface methodology was also used to determine interactions among the control factors. Variance analysis (ANOVA) was applied in the determination of the effects of control factors on the MRR and Ra. According to the ANOVA results, the most effective parameters on MRR and Ra were wire speed with a 85.94% contribution ratio, and pulse-on-time with a 47.7% contribution ratio. The optimum levels of the control factors for MRR and Ra were determined as A and A . In addition, second-order predictive models were developed for MRR and Ra; correlation coefficients (R ) were calculated as 0.992 and 0.63.
AbstractList In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting of Al/B4C/Gr hybrid composites by wire electrical discharge machining (WEDM). Wire speed (WS), pulse-on time (Ton) and pulse-off time (Toff) were chosen as the control factors. The L27 (33) orthogonal array in the Taguchi method was used in the experimental design and for the determination of optimum control factors. Response surface methodology was also used to determine interactions among the control factors. Variance analysis (ANOVA) was applied in the determination of the effects of control factors on the MRR and Ra. According to the ANOVA results, the most effective parameters on MRR and Ra were wire speed with a 85.94% contribution ratio, and pulse-on-time with a 47.7% contribution ratio. The optimum levels of the control factors for MRR and Ra were determined as A3B3C3 and A1B1C2. In addition, second-order predictive models were developed for MRR and Ra; correlation coefficients (R2) were calculated as 0.992 and 0.63.
Abstract In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting of Al/B 4 C/Gr hybrid composites by wire electrical discharge machining (WEDM). Wire speed (W S ), pulse-on time (T on ) and pulse-off time (T off ) were chosen as the control factors. The L 27 (3 3 ) orthogonal array in the Taguchi method was used in the experimental design and for the determination of optimum control factors. Response surface methodology was also used to determine interactions among the control factors. Variance analysis (ANOVA) was applied in the determination of the effects of control factors on the MRR and Ra. According to the ANOVA results, the most effective parameters on MRR and Ra were wire speed with a 85.94% contribution ratio, and pulse-on-time with a 47.7% contribution ratio. The optimum levels of the control factors for MRR and Ra were determined as A 3 B 3 C 3 and A 1 B 1 C 2 . In addition, second-order predictive models were developed for MRR and Ra; correlation coefficients (R 2 ) were calculated as 0.992 and 0.63.
In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting of Al/B C/Gr hybrid composites by wire electrical discharge machining (WEDM). Wire speed (W ), pulse-on time (T ) and pulse-off time (T ) were chosen as the control factors. The L (3 ) orthogonal array in the Taguchi method was used in the experimental design and for the determination of optimum control factors. Response surface methodology was also used to determine interactions among the control factors. Variance analysis (ANOVA) was applied in the determination of the effects of control factors on the MRR and Ra. According to the ANOVA results, the most effective parameters on MRR and Ra were wire speed with a 85.94% contribution ratio, and pulse-on-time with a 47.7% contribution ratio. The optimum levels of the control factors for MRR and Ra were determined as A and A . In addition, second-order predictive models were developed for MRR and Ra; correlation coefficients (R ) were calculated as 0.992 and 0.63.
Author Ekici, Ergün
Motorcu, Ali Riza
Kuş, Abdil
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Snippet In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting of Al/B...
Abstract In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting...
In this study, the effects of machining parameters on the material removal rate (MRR) and surface roughness (Ra) were investigated during the cutting of...
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StartPage 435
SubjectTerms Al/B
al/b4c/gr hybrid composite
C/Gr hybrid composite
material removal rate
surface roughness
Taguchi method
wire electrical discharge machining
Title Investigation of the WEDM of Al/B4C/Gr reinforced hybrid composites using the Taguchi method and response surface methodology
URI http://www.degruyter.com/doi/10.1515/secm-2014-0063
https://doaj.org/article/4279fdc165cb456492547e4de2b73039
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