Quantifying Implications of Deposit Aging from Crude Refinery Preheat Train Data

Heat exchanger fouling has been studied for some time in the petroleum industry. As understanding of fouling dynamics and mitigation methods improves, refinery fouling mitigation strategies are changing. The implications of deposit aging in refinery units have not been addressed in detail: aging ref...

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Published inHeat transfer engineering Vol. 41; no. 2; pp. 115 - 126
Main Authors Ishiyama, Edward Masato, Falkeman, Erik, Ian Wilson, D., John Pugh, Simon
Format Journal Article
LanguageEnglish
Published Philadelphia Taylor & Francis 19.01.2020
Taylor & Francis Ltd
Subjects
Aging
Cleaning
Fouling
Heat exchangers
High temperature
Organic chemistry
Petroleum refineries
Refineries
Thermal conductivity
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ISSN0145-7632
1521-0537
DOI10.1080/01457632.2018.1522072

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Abstract Heat exchanger fouling has been studied for some time in the petroleum industry. As understanding of fouling dynamics and mitigation methods improves, refinery fouling mitigation strategies are changing. The implications of deposit aging in refinery units have not been addressed in detail: aging refers to where the deposit undergoes physical and chemical conversion over time. In the 2009 Heat Exchanger Fouling and Cleaning conference, Wilson et al. [Ageing: Looking back and looking forward] presented a simple framework illustrating how deposit aging impacts heat exchanger thermal and hydraulic performance. This paper presents insights into deposit aging gained from analysis of refinery monitoring data. Two case studies are presented: (i) one from the Preem refinery in Sweden where stream temperature, flow and gauge pressure measurements indicated a higher deposit thermal conductivity in exchangers located in the hotter section of the preheat train. (ii) US refinery stream temperature, flow and plant cleaning log data, showing an increased resistance to cleaning when deposits are exposed to high temperature for a prolonged period. The use of deposit aging analysis to improve exchanger operation is discussed.
AbstractList Heat exchanger fouling has been studied for some time in the petroleum industry. As understanding of fouling dynamics and mitigation methods improves, refinery fouling mitigation strategies are changing. The implications of deposit aging in refinery units have not been addressed in detail: aging refers to where the deposit undergoes physical and chemical conversion over time. In the 2009 Heat Exchanger Fouling and Cleaning conference, Wilson et al. [Ageing: Looking back and looking forward] presented a simple framework illustrating how deposit aging impacts heat exchanger thermal and hydraulic performance. This paper presents insights into deposit aging gained from analysis of refinery monitoring data. Two case studies are presented: (i) one from the Preem refinery in Sweden where stream temperature, flow and gauge pressure measurements indicated a higher deposit thermal conductivity in exchangers located in the hotter section of the preheat train. (ii) US refinery stream temperature, flow and plant cleaning log data, showing an increased resistance to cleaning when deposits are exposed to high temperature for a prolonged period. The use of deposit aging analysis to improve exchanger operation is discussed.
Author Falkeman, Erik
John Pugh, Simon
Ishiyama, Edward Masato
Ian Wilson, D.
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Snippet Heat exchanger fouling has been studied for some time in the petroleum industry. As understanding of fouling dynamics and mitigation methods improves, refinery...
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SubjectTerms Aging
Cleaning
Fouling
Heat exchangers
High temperature
Organic chemistry
Petroleum refineries
Refineries
Thermal conductivity
Title Quantifying Implications of Deposit Aging from Crude Refinery Preheat Train Data
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