Evaluation of the microstructure, secondary dendrite arm spacing, and mechanical properties of Al–Si alloy castings made in sand and Fe–Cr slag molds
The microstructure and mechanical properties of as-cast A356(Al–Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome(Fe–Cr) slag, and a mixture of sand and Fe–Cr. A sodium silicate–CO2 process was used to make the necessary molds. Cylindr...
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Published in | International journal of minerals, metallurgy and materials Vol. 24; no. 7; pp. 784 - 793 |
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Main Authors | , |
Format | Journal Article |
Language | English |
Published |
Beijing
University of Science and Technology Beijing
01.07.2017
Springer Nature B.V Department of Metallurgical Engineering, Andhra University, Visakhapatnam 530003, India |
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Abstract | The microstructure and mechanical properties of as-cast A356(Al–Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome(Fe–Cr) slag, and a mixture of sand and Fe–Cr. A sodium silicate–CO2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing(SDAS), and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe–Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe–Cr slag molds. Consistent and enhanced mechanical properties were observed in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe–Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds. |
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AbstractList | The microstructure and mechanical properties of as-cast A356 (Al–Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome (Fe–Cr) slag, and a mixture of sand and Fe–Cr. A sodium silicate–CO2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing (SDAS), and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe–Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe–Cr slag molds. Consistent and enhanced mechanical properties were ob-served in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe–Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds. The microstructure and mechanical properties of as-cast A356 (Al–Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome (Fe–Cr) slag, and a mixture of sand and Fe–Cr. A sodium silicate–CO2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing (SDAS), and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe–Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe–Cr slag molds. Consistent and enhanced mechanical properties were observed in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe–Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds. The microstructure and mechanical properties of as-cast A356(Al–Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome(Fe–Cr) slag, and a mixture of sand and Fe–Cr. A sodium silicate–CO2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing(SDAS), and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe–Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe–Cr slag molds. Consistent and enhanced mechanical properties were observed in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe–Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds. |
Author | I.Narasimha Murthy J.Babu Rao |
AuthorAffiliation | Department of Metallurgical Engineering,Andhra University |
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Cites_doi | 10.1016/j.proenv.2016.07.046 10.1016/j.proenv.2016.07.045 10.1016/S1003-6326(12)61676-8 10.1007/BF03355567 10.1016/S0956-053X(00)00098-2 10.15373/22778160/January2013/64 10.1007/s11661-003-0189-7 10.1016/j.msea.2012.09.084 10.1016/j.ijsolstr.2007.10.016 |
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GrantInformation_xml | – fundername: Authors would thank the DST–Fly Ash unit, New Delhi, India for their financial support (Grant Ref No. FAU/DST/600(52)/2012-13). Thanks to Advance Analytical laboratory, Andhra University, India for the support in SEM–EDS studies. Special thanks to M/s. Jindal Steel & Fer-ro Alloys Ltd. Kothavalasa, Visakhapatnam, India for the supply of Ferro chrome slag for this study |
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Keywords | ferrochrome slag alloy castings secondary dendrite arm spacing silica sand mechanical properties |
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Notes | I.Narasimha Murthy;J.Babu Rao;Department of Metallurgical Engineering,Andhra University 11-5787/TF |
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Snippet | The microstructure and mechanical properties of as-cast A356(Al–Si) alloy castings were investigated. A356 alloy was cast into three different molds composed... The microstructure and mechanical properties of as-cast A356 (Al–Si) alloy castings were investigated. A356 alloy was cast into three different molds composed... |
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SubjectTerms | Aluminum base alloys Carbon dioxide Casting Castings Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Chromium Composites Corrosion and Coatings Dendrites Dimpling Ferrochromium Fracture surfaces Glass Heat transfer Impact analysis Iron Materials Science Mechanical properties Metallic Materials Metallography Microstructure Natural Materials Porosity Sand Sand molds Silica Silicon Slag Sodium silicates Surface finish Surfaces and Interfaces Thin Films Transgranular fracture Tribology |
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Title | Evaluation of the microstructure, secondary dendrite arm spacing, and mechanical properties of Al–Si alloy castings made in sand and Fe–Cr slag molds |
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