On-machine surface measurement and applications for ultra-precision machining: a state-of-the-art review

Surface measurement is essential to enhance accuracy and efficiency in ultra-precision machining. In order to increase the measurement availability and efficiency, offline lab-based solutions are shifting towards the use of surface metrology upon manufacturing platforms. With the lack of remounting...

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Published inInternational journal of advanced manufacturing technology Vol. 104; no. 1-4; pp. 831 - 847
Main Authors Li, Duo, Wang, Bo, Tong, Zhen, Blunt, Liam, Jiang, Xiangqian
Format Journal Article
LanguageEnglish
Published London Springer London 01.09.2019
Springer Nature B.V
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Abstract Surface measurement is essential to enhance accuracy and efficiency in ultra-precision machining. In order to increase the measurement availability and efficiency, offline lab-based solutions are shifting towards the use of surface metrology upon manufacturing platforms. With the lack of remounting errors, on-machine surface measurement (OMSM) allows the deterministic assessment of manufactured surfaces just-in-time and also provides valuable feedback to the process control of ultra-precision machining. This paper is aimed at reviewing the state-of-the-art OMSM and applications in the ultra-precision machining process. The benefits and considerations on the integration of metrology are discussed. The merits and limitations among different OMSM types are compared as well. Finally, the challenges and outlook of the ultra-precision machining-metrology integration are highlighted.
AbstractList Surface measurement is essential to enhance accuracy and efficiency in ultra-precision machining. In order to increase the measurement availability and efficiency, offline lab-based solutions are shifting towards the use of surface metrology upon manufacturing platforms. With the lack of remounting errors, on-machine surface measurement (OMSM) allows the deterministic assessment of manufactured surfaces just-in-time and also provides valuable feedback to the process control of ultra-precision machining. This paper is aimed at reviewing the state-of-the-art OMSM and applications in the ultra-precision machining process. The benefits and considerations on the integration of metrology are discussed. The merits and limitations among different OMSM types are compared as well. Finally, the challenges and outlook of the ultra-precision machining-metrology integration are highlighted.
Author Wang, Bo
Tong, Zhen
Blunt, Liam
Jiang, Xiangqian
Li, Duo
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  givenname: Bo
  surname: Wang
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  organization: Centre for Precision Engineering, Harbin Institute of Technology
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  surname: Tong
  fullname: Tong, Zhen
  organization: EPSRC Future Metrology Hub, University of Huddersfield
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  givenname: Xiangqian
  surname: Jiang
  fullname: Jiang, Xiangqian
  organization: EPSRC Future Metrology Hub, University of Huddersfield
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Keywords Machining-metrology integration
Metrology
On-machine surface measurement
Ultra-precision machining
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Snippet Surface measurement is essential to enhance accuracy and efficiency in ultra-precision machining. In order to increase the measurement availability and...
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SubjectTerms CAE) and Design
Computer-Aided Engineering (CAD
Engineering
Industrial and Production Engineering
Machine shops
Machine tool industry
Mechanical Engineering
Media Management
Metrology
Original Article
Precision machining
Process controls
State-of-the-art reviews
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Title On-machine surface measurement and applications for ultra-precision machining: a state-of-the-art review
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