Inclusions in steel: micro–macro modelling approach to analyse the effects of inclusions on the properties of steel
The performance requirements of steel sheets are becoming increasingly stringent. Inclusions present as non-metallic phases affect the mechanical properties and workability in the down-stream processes of the sheet production adversely. By knowing how the inclusions affect the properties, suitable p...
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Published in | International journal of advanced manufacturing technology Vol. 77; no. 1-4; pp. 565 - 572 |
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Main Authors | , , , |
Format | Journal Article |
Language | English |
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London
Springer London
01.03.2015
Springer Nature B.V |
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Abstract | The performance requirements of steel sheets are becoming increasingly stringent. Inclusions present as non-metallic phases affect the mechanical properties and workability in the down-stream processes of the sheet production adversely. By knowing how the inclusions affect the properties, suitable process parameters can be identified to avoid the defects formation during the forming operations. A very small size of the inclusions necessitates their behavioural study at the micro-scale. This requires a micro–macro modelling approach to identify the effects of the inclusions on forming operations such as hot rolling. In this work, a comprehensive micro–macro model is presented to quantify the effects of the inclusions and their characteristics on the properties of steel during solidification and forming. A micro-model developed using 2-D Finite Element Method is used to study void formation and its evolution at the inclusion/matrix interface (interfacial damage) and stress evolution in and around the inclusions. The model is then employed to study the effects of inclusion properties (hard/soft), its size and shape on the properties of the steel matrix. The constitutive equation for the macro-scale simulation of hot rolling is updated based on the findings of the micro-model. The modified constitutive equation at the macro-scale will allow the choice of a suitable process-parameters regime that will avoid failure during hot rolling and also lead to improved final properties in steel containing inclusions. |
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AbstractList | The performance requirements of steel sheets are becoming increasingly stringent. Inclusions present as non-metallic phases affect the mechanical properties and workability in the down-stream processes of the sheet production adversely. By knowing how the inclusions affect the properties, suitable process parameters can be identified to avoid the defects formation during the forming operations. A very small size of the inclusions necessitates their behavioural study at the micro-scale. This requires a micro–macro modelling approach to identify the effects of the inclusions on forming operations such as hot rolling. In this work, a comprehensive micro–macro model is presented to quantify the effects of the inclusions and their characteristics on the properties of steel during solidification and forming. A micro-model developed using 2-D Finite Element Method is used to study void formation and its evolution at the inclusion/matrix interface (interfacial damage) and stress evolution in and around the inclusions. The model is then employed to study the effects of inclusion properties (hard/soft), its size and shape on the properties of the steel matrix. The constitutive equation for the macro-scale simulation of hot rolling is updated based on the findings of the micro-model. The modified constitutive equation at the macro-scale will allow the choice of a suitable process-parameters regime that will avoid failure during hot rolling and also lead to improved final properties in steel containing inclusions. |
Author | Gupta, Akash Goyal, Sharad Padmanabhan, K. A. Singh, A. K. |
Author_xml | – sequence: 1 givenname: Akash surname: Gupta fullname: Gupta, Akash organization: TRDDC–TCS Innovation Labs, Tata Consultancy Services Ltd – sequence: 2 givenname: Sharad surname: Goyal fullname: Goyal, Sharad organization: TRDDC–TCS Innovation Labs, Tata Consultancy Services Ltd – sequence: 3 givenname: K. A. surname: Padmanabhan fullname: Padmanabhan, K. A. organization: TRDDC–TCS Innovation Labs, Tata Consultancy Services Ltd., School of Engineering Sciences & Technology, University of Hyderabad – sequence: 4 givenname: A. K. surname: Singh fullname: Singh, A. K. email: amarendra.singh@tcs.com organization: TRDDC–TCS Innovation Labs, Tata Consultancy Services Ltd |
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Cites_doi | 10.1016/j.compositesa.2010.12.005 10.1016/j.jmatprotec.2005.04.117 10.1016/j.msea.2009.02.008 10.1016/S0927-0256(01)00149-5 10.1016/j.ijfatigue.2008.12.001 10.1016/j.jmatprotec.2008.11.004 10.1016/S1003-6326(08)60159-4 10.2355/isijinternational.43.271 10.1016/j.cma.2003.12.026 10.1145/355769.355773 10.1023/A:1018300226682 10.1016/S0924-0136(01)00576-3 10.1063/1.4806880 10.1007/978-81-322-1050-4_104 |
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Keywords | Constitutive equation Mathematical modelling Inclusion Steel Micro–macro modelling |
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10.1023/A:1018300226682 contributor: fullname: T Siegmund – year: 1957 ident: 6464_CR6 publication-title: Proc R Soc Lond A Math Phys Sci contributor: fullname: JD Eshelby – volume: 209 start-page: 4274 year: 2009 ident: 6464_CR10 publication-title: J Mater Process Technol doi: 10.1016/j.jmatprotec.2008.11.004 contributor: fullname: HL Yu – volume: 6 start-page: 219 issue: 3 year: 2009 ident: 6464_CR11 publication-title: China Foundry contributor: fullname: DX Yang – volume: 170 start-page: 142 year: 2005 ident: 6464_CR8 publication-title: J Mater Process Technol doi: 10.1016/j.jmatprotec.2005.04.117 contributor: fullname: E Ervasti – volume: 42 start-page: 355 issue: 4 year: 2011 ident: 6464_CR19 publication-title: Compos A: Appl Sci Manuf doi: 10.1016/j.compositesa.2010.12.005 contributor: fullname: CR Dandekar – volume: 21 start-page: 360 year: 2001 ident: 6464_CR1 publication-title: Comput Mater Sci doi: 10.1016/S0927-0256(01)00149-5 contributor: fullname: C Luo – volume: 4 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SubjectTerms | CAE) and Design Computer simulation Computer-Aided Engineering (CAD Constitutive equations Constitutive relationships Engineering Evolution Finite element method Forming Hot rolling Inclusions Industrial and Production Engineering Mathematical models Mechanical Engineering Mechanical properties Media Management Metal sheets Modelling Original Article Parameter identification Process parameters Solidification Two dimensional models Workability |
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Title | Inclusions in steel: micro–macro modelling approach to analyse the effects of inclusions on the properties of steel |
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