Comparison of TiAlN, AlCrN, and AlCrN/TiAlN coatings for cutting-tool applications
Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM)....
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Published in | International journal of minerals, metallurgy and materials Vol. 21; no. 8; pp. 796 - 805 |
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Main Authors | , , , |
Format | Journal Article |
Language | English |
Published |
Beijing
University of Science and Technology Beijing
01.08.2014
Springer Nature B.V Department of Mechanical Engineering, C. Abdul Hakeem college of Engineering and Technology, Hakeem Nagar, Melvisharam 632509, India%Department of Mechanical Engineering, college of Engineering Guindy, Anna University, Chennai 600025, India%School of Mechanical and Building Sciences, VIT University, Vel ore 632014, India%School of Engineering Sciences&Technology, University of Hyderabad, Hyderabad 500046, India |
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Abstract | Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The SEM micrographs revealed that the AlCrN and AlCrN/TiAlN coatings were uniform and highly dense and contained only a limited number of microvoids. The TiAlN coating was non-uniform and highly porous and contained more micro droplets. The hardness and scratch resistance of the specimens were measured using a nanoindentation tester and scratch tester, respectively. Different phases formed in the coatings were analyzed by X-ray diffraction (XRD). The AlCrN/TiAlN coating exhibited a higher hardness (32.75 GPa), a higher Young’s modulus (561.97 GPa), and superior scratch resistance (
L
CN
= 46 N) compared to conventional coatings such as TiAlN, AlCrN, and TiN. |
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AbstractList | Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The SEM micrographs revealed that the AlCrN and AlCrN/TiAlN coatings were uniform and highly dense and contained only a limited number of microvoids. The TiAlN coating was non-uniform and highly porous and contained more micro droplets. The hardness and scratch resistance of the specimens were measured using a nanoindentation tester and scratch tester, respectively. Different phases formed in the coatings were analyzed by X-ray diffraction (XRD). The AlCrN/TiAlN coating exhibited a higher hardness (32.75 GPa), a higher Young's modulus (561.97 GPa), and superior scratch resistance (L sub(CN) = 46 N) compared to conventional coatings such as TiAlN, AlCrN, and TiN. Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The SEM micrographs revealed that the AlCrN and AlCrN/TiAlN coatings were uniform and highly dense and contained only a limited number of microvoids. The TiAlN coating was non-uniform and highly porous and contained more micro droplets. The hardness and scratch resistance of the specimens were measured using a nanoindentation tester and scratch tester, respectively. Different phases formed in the coatings were analyzed by X-ray diffraction (XRD). The AlCrN/TiAlN coating exhibited a higher hardness (32.75 GPa), a higher Young’s modulus (561.97 GPa), and superior scratch resistance (LCN = 46 N) compared to conventional coatings such as TiAlN, AlCrN, and TiN. Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The SEM micrographs revealed that the AlCrN and AlCrN/TiAlN coatings were uniform and highly dense and contained only a limited number of microvoids. The TiAlN coating was non-uniform and highly porous and contained more micro droplets. The hardness and scratch resistance of the specimens were measured using a nanoindentation tester and scratch tester, respectively. Different phases formed in the coatings were analyzed by X-ray diffraction (XRD). The AlCrN/TiAlN coating exhibited a higher hardness (32.75 GPa), a higher Young’s modulus (561.97 GPa), and superior scratch resistance ( L CN = 46 N) compared to conventional coatings such as TiAlN, AlCrN, and TiN. Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron micros-copy (SEM) and atomic force microscopy (AFM). The SEM micrographs revealed that the AlCrN and AlCrN/TiAlN coatings were uniform and highly dense and contained only a limited number of microvoids. The TiAlN coating was non-uniform and highly porous and contained more micro droplets. The hardness and scratch resistance of the specimens were measured using a nanoindentation tester and scratch tester, respectively. Different phases formed in the coatings were analyzed by X-ray diffraction (XRD). The AlCrN/TiAlN coating exhibited a higher hardness (32.75 GPa), a higher Young’s modulus (561.97 GPa), and superior scratch resistance (LCN=46 N) compared to conven-tional coatings such as TiAlN, AlCrN, and TiN. |
Author | Manivasagam, Geetha Sampath Kumar, T. Balasivanandha Prabu, S. Padmanabhan, K. A. |
AuthorAffiliation | Department of Mechanical Engineering, C. Abdul Hakeem college of Engineering and Technology, Hakeem Nagar, Melvisharam 632509, India%Department of Mechanical Engineering, college of Engineering Guindy, Anna University, Chennai 600025, India%School of Mechanical and Building Sciences, VIT University, Vel ore 632014, India%School of Engineering Sciences&Technology, University of Hyderabad, Hyderabad 500046, India |
AuthorAffiliation_xml | – name: Department of Mechanical Engineering, C. Abdul Hakeem college of Engineering and Technology, Hakeem Nagar, Melvisharam 632509, India%Department of Mechanical Engineering, college of Engineering Guindy, Anna University, Chennai 600025, India%School of Mechanical and Building Sciences, VIT University, Vel ore 632014, India%School of Engineering Sciences&Technology, University of Hyderabad, Hyderabad 500046, India |
Author_xml | – sequence: 1 givenname: T. surname: Sampath Kumar fullname: Sampath Kumar, T. email: sampatht172@gmail.com organization: Department of Mechanical Engineering, C. Abdul Hakeem College of Engineering and Technology – sequence: 2 givenname: S. surname: Balasivanandha Prabu fullname: Balasivanandha Prabu, S. organization: Department of Mechanical Engineering, College of Engineering Guindy, Anna University – sequence: 3 givenname: Geetha surname: Manivasagam fullname: Manivasagam, Geetha organization: School of Mechanical and Building Sciences, VIT University – sequence: 4 givenname: K. A. surname: Padmanabhan fullname: Padmanabhan, K. A. organization: School of Engineering Sciences & Technology, University of Hyderabad |
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Copyright | University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2014 University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2014. Copyright © Wanfang Data Co. Ltd. All Rights Reserved. |
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PublicationTitle | International journal of minerals, metallurgy and materials |
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Publisher | University of Science and Technology Beijing Springer Nature B.V Department of Mechanical Engineering, C. Abdul Hakeem college of Engineering and Technology, Hakeem Nagar, Melvisharam 632509, India%Department of Mechanical Engineering, college of Engineering Guindy, Anna University, Chennai 600025, India%School of Mechanical and Building Sciences, VIT University, Vel ore 632014, India%School of Engineering Sciences&Technology, University of Hyderabad, Hyderabad 500046, India |
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Technol. contributor: fullname: MA Alaskari |
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SubjectTerms | Atomic force microscopy Bilayers Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Coatings Composites Corrosion and Coatings Droplets Glass Hardness Inserts Materials Science Metallic Materials Metallurgy Modulus of elasticity Nanoindentation Natural Materials Photomicrographs Physical vapor deposition Scanning electron microscopy Scratch resistance Surfaces and Interfaces Thin Films Titanium aluminum nitride Tribology Tungsten Tungsten carbide X-ray diffraction |
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Title | Comparison of TiAlN, AlCrN, and AlCrN/TiAlN coatings for cutting-tool applications |
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