Taguchi method for optimizing process parameters in the production of activated carbon from rubber seed shell
Activated carbon is widely used in many applications. This study aims to optimize the most influential processing parameters of the activated carbon production from rubber seed shell. The Taguchi method is applied to gain 9 combinations of experimental design from three processing parameters, namely...
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| Published in | International journal of advanced manufacturing technology Vol. 107; no. 11-12; pp. 4609 - 4620 |
|---|---|
| Main Authors | , |
| Format | Journal Article |
| Language | English |
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Springer London
01.04.2020
Springer Nature B.V |
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| Abstract | Activated carbon is widely used in many applications. This study aims to optimize the most influential processing parameters of the activated carbon production from rubber seed shell. The Taguchi method is applied to gain 9 combinations of experimental design from three processing parameters, namely chemical reagent concentration, activation temperature, and activation time. By using the analysis of variance (ANOVA), the most influential processing parameters of activated carbon production are found as chemical reagent concentration and activation temperature. The optimal product yield and amorphous percentage can be achieved when chemical reagent concentration, activation temperature, and activation time are chosen as 25 wt.%—600 °C—1.0 h and 25 wt.%—600 °C—2.5 h, respectively. As conclusions, the product yield is influenced by the activation temperature, while the amorphous percentage is affected by the activation time. The Taguchi method is an appropriate approach for optimizing the parameters to produce the activated carbon. |
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| AbstractList | Activated carbon is widely used in many applications. This study aims to optimize the most influential processing parameters of the activated carbon production from rubber seed shell. The Taguchi method is applied to gain 9 combinations of experimental design from three processing parameters, namely chemical reagent concentration, activation temperature, and activation time. By using the analysis of variance (ANOVA), the most influential processing parameters of activated carbon production are found as chemical reagent concentration and activation temperature. The optimal product yield and amorphous percentage can be achieved when chemical reagent concentration, activation temperature, and activation time are chosen as 25 wt.%—600 °C—1.0 h and 25 wt.%—600 °C—2.5 h, respectively. As conclusions, the product yield is influenced by the activation temperature, while the amorphous percentage is affected by the activation time. The Taguchi method is an appropriate approach for optimizing the parameters to produce the activated carbon. Activated carbon is widely used in many applications. This study aims to optimize the most influential processing parameters of the activated carbon production from rubber seed shell. The Taguchi method is applied to gain 9 combinations of experimental design from three processing parameters, namely chemical reagent concentration, activation temperature, and activation time. By using the analysis of variance (ANOVA), the most influential processing parameters of activated carbon production are found as chemical reagent concentration and activation temperature. The optimal product yield and amorphous percentage can be achieved when chemical reagent concentration, activation temperature, and activation time are chosen as 25 wt.%—600 °C—1.0 h and 25 wt.%—600 °C—2.5 h, respectively. As conclusions, the product yield is influenced by the activation temperature, while the amorphous percentage is affected by the activation time. The Taguchi method is an appropriate approach for optimizing the parameters to produce the activated carbon. |
| Author | Chang, Wei-Chin Oemar, Barlin |
| Author_xml | – sequence: 1 givenname: Barlin surname: Oemar fullname: Oemar, Barlin organization: Department of Mechanical Engineering, Southern Taiwan University of Science and Technology – sequence: 2 givenname: Wei-Chin surname: Chang fullname: Chang, Wei-Chin email: wcchang@stust.edu.tw organization: Department of Mechanical Engineering, Southern Taiwan University of Science and Technology |
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| Cites_doi | 10.1016/j.powtec.2011.05.021 10.5281/zenodo.1088980 10.4236/mme.2016.62006 10.1016/j.measurement.2011.07.023 10.1088/1742-6596/1198/3/032012 10.1016/j.eswa.2010.12.057 10.1016/j.matpr.2017.11.576 10.1016/j.jclepro.2014.06.093 10.1016/j.measurement.2011.07.003 10.1016/j.jclepro.2011.07.013 10.1080/09593330.2016.1193225 10.1039/c7ra06680e 10.1016/j.ceramint.2013.04.093 10.1016/j.powtec.2015.06.035 10.1063/1.5041244 10.3390/proceedings2110652 10.19261/cjm.2015.10(1).14 10.1016/j.measurement.2012.01.008 10.1007/s11814-016-0072-z 10.1016/j.micromeso.2017.02.052 10.1016/j.apsusc.2013.12.117 10.1016/j.apt.2016.09.032 10.1016/j.measurement.2014.10.059 10.21767/2471-9889.100007 10.1016/j.matdes.2016.06.118 10.1016/j.arabjc.2012.07.018 10.4028/www.scientific.net/MSF.889.215 10.1016/j.apt.2014.01.018 10.1002/ceat.200600325 |
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| References | ThomasBNGeorgeSCProduction of activated carbon from natural sourcesiMedPub J201511510.21767/2471-9889.100007 PetuhovOApplication of Taguchi optimization method in the preparation of activated carbon by microwave treatmentChem J Mold2017109510310.19261/cjm.2015.10(1).14 AmranSAMIsmailKAliasABSyed-HassanSSAJawadAHPreparation and characterization of single and mixed activated carbons derived from coconut shell and palm kernel shell through chemical activation using microwave irradiation systemMater Sci Forum201788921522010.4028/www.scientific.net/MSF.889.215 BarlinCWCPreparing the carbon-based material with different milling settings to change the morphology and crystalline structureJ Phys Conf Ser201911983201210.1088/1742-6596/1198/3/032012 OkmanIKaragözSTayTErdemMActivated carbons from grape seeds by chemical activation with potassium carbonate and potassium hydroxideAppl Surf Sci201429313814210.1016/j.apsusc.2013.12.117 OnuohaOJAbuJOLawalSAMudiareEAdeyamiMBDetermining the effect of cutting fluids on surface roughness in turning AISI 1330 alloy steel using Taguchi methodMod Mech Eng20166515910.4236/mme.2016.62006 Karna SK, Sahai R (2012) An overview on Taguchi method. Int J Eng Math Sci 1:1–7 KrishnamoorthyARajendraBSPalanikumarKPauloDJApplication of grey fuzzy logic for the optimization of drilling parameters for CFRP composites with multiple performance characteristicsMeas J Int Meas Confed2012451286129610.1016/j.measurement.2012.01.008 AsiltürkIAkkuşHDetermining the effect of cutting parameters on surface roughness in hard turning using the Taguchi methodMeas J Int Meas Confed2011441697170410.1016/j.measurement.2011.07.003 CetinMHOzcelikBKuramEDemirbasEEvaluation of vegetable based cutting fl uids with extreme pressure and cutting parameters in turning of AISI 304L by Taguchi methodJ Clean Prod2011192049205610.1016/j.jclepro.2011.07.013 LiSHanKLiJLiMLuCPreparation and characterization of super activated carbon produced from gulfweed by KOH activationMicroporous Mesoporous Mater201724329130010.1016/j.micromeso.2017.02.052 RosenkranzSBreitung-FaesSKwadeAExperimental investigations and modelling of the ball motion in planetary ball millsPowder Technol201121222423010.1016/j.powtec.2011.05.021 RatanJKKaurMAdirajuBSynthesis of activated carbon from agricultural waste using a simple method: characterization, parametric and isotherms studyMater Today Proc201853334334510.1016/j.matpr.2017.11.576 ZhangJBaiYDongHWuQYeXInfluence of ball size distribution on grinding effect in horizontal planetary ball millAdv Powder Technol20142598399010.1016/j.apt.2014.01.018 ManneBBonthaSRameshMRKrishnaMBallVKSolid state amorphization of Mg-Zn-Ca system via mechanical alloying and characterizationAdv Powder Technol20172822322910.1016/j.apt.2016.09.032 EkebafeLOImanahJEOkieimenFEEffect of carbonization on the processing characteristics of rubber seed shellArab J Chem201710S174S17810.1016/j.arabjc.2012.07.018 BroseghiniMD’IncauMGelisioLPugnoNMScardiPHomogeneity of ball milled ceramic powders: effect of jar shape and milling conditionsData Br20171018619110.1016/j.matdes.2016.06.118 Razavi-TousiSSSzpunarJAEffect of ball size on steady state of aluminum powder and efficiency of impacts during millingPowder Technol201528414915810.1016/j.powtec.2015.06.035 SoleimaniMKaghazchiTAgricultural waste conversion to activated carbon by chemical activation with phosphoric acidChem Eng Technol20073064965410.1002/ceat.200600325 Syed-HassanSSAZainiMSMOptimization of the preparation of activated carbon from palm kernel shell for methane adsorption using Taguchi orthogonal array designKorean J Chem Eng2016332502251210.1007/s11814-016-0072-z ShinHLeeSSuk JungHKimJBEffect of ball size and powder loading on the milling efficiency of a laboratory-scale wet ball millCeram Int2013398963896810.1016/j.ceramint.2013.04.093 KhannaNDavimJPDesign-of-experiments application in machining titanium alloys for aerospace structural componentsMeasurement20156128029010.1016/j.measurement.2014.10.059 GuptaASinghHAggarwalATaguchi-fuzzy multi output optimization (MOO) in high speed CNC turning of AISI P-20 tool steelExpert Syst Appl2011386822682810.1016/j.eswa.2010.12.057 LiBZhangHWangDLvHZhangCAgricultural waste-derived activated carbon for high performance lithium-ion capacitorsRSC Adv20177379233792810.1039/c7ra06680e KunduASenGBHashimMARedzwanGTaguchi optimization approach for production of activated carbon from phosphoric acid impregnated palm kernel shell by microwave heatingJ Clean Prod201510542042710.1016/j.jclepro.2014.06.093 Tadda MA, Ahsan A, Shitu A, ElSergany M, Arunkumar T, Jose B, Razzaque MA, Daud NNN (2016) A review on activated carbon: process, application and prospects. J Adv Civ Eng Pract Res 2(1):7–13 KyzasGZMitropoulosACZero-cost agricultural wastes as sources for activated carbons synthesis: lead ions removal from wastewatersProceedings2018265210.3390/proceedings2110652 Yahya MA, Mansor MH, Zolkarnaini WAAW, Rusli NS, Aminuddin A, Mohamad K, Sabhan FAM, Atik AAA, Ozair LN (2018) A brief review on activated carbon derived from agriculture by-product. AIP Conf Proc 1972. https://doi.org/10.1063/1.5041244 PalanikumarKExperimental investigation and optimisation in drilling of GFRP compositesMeas J Int Meas Confed2011442138214810.1016/j.measurement.2011.07.023 DiemeMMVillotAGerenteCAndresYDioSNDiawaraCKSustainable conversion of agriculture wastes into activated carbons: energy balance and arsenic removal from waterEnviron Technol (United Kingdom)20173835336010.1080/09593330.2016.1193225 BuasriAChaiyutNLoryuenyongVPhakdeepataphanEWatpathomsubSKunakemakornVSamplesPSynthesis of activated carbon using agricultural wastes from biodiesel productionInt J Chem Mol Nucl Mater Metall2013719810210.5281/zenodo.1088980 5344_CR1 OJ Onuoha (5344_CR28) 2016; 6 5344_CR2 S Li (5344_CR23) 2017; 243 K Palanikumar (5344_CR27) 2011; 44 I Asiltürk (5344_CR26) 2011; 44 H Shin (5344_CR19) 2013; 39 BN Thomas (5344_CR9) 2015; 1 MH Cetin (5344_CR31) 2011; 19 SSA Syed-Hassan (5344_CR15) 2016; 33 A Krishnamoorthy (5344_CR30) 2012; 45 M Broseghini (5344_CR16) 2017; 10 B Li (5344_CR4) 2017; 7 S Rosenkranz (5344_CR17) 2011; 212 I Okman (5344_CR22) 2014; 293 B Manne (5344_CR24) 2017; 28 SAM Amran (5344_CR11) 2017; 889 SS Razavi-Tousi (5344_CR20) 2015; 284 JK Ratan (5344_CR5) 2018; 5 O Petuhov (5344_CR14) 2017; 10 N Khanna (5344_CR29) 2015; 61 M Soleimani (5344_CR3) 2007; 30 5344_CR12 A Buasri (5344_CR7) 2013; 7 CWC Barlin (5344_CR21) 2019; 1198 J Zhang (5344_CR18) 2014; 25 GZ Kyzas (5344_CR6) 2018; 2 A Gupta (5344_CR25) 2011; 38 A Kundu (5344_CR13) 2015; 105 LO Ekebafe (5344_CR10) 2017; 10 MM Dieme (5344_CR8) 2017; 38 |
| References_xml | – reference: LiSHanKLiJLiMLuCPreparation and characterization of super activated carbon produced from gulfweed by KOH activationMicroporous Mesoporous Mater201724329130010.1016/j.micromeso.2017.02.052 – reference: ShinHLeeSSuk JungHKimJBEffect of ball size and powder loading on the milling efficiency of a laboratory-scale wet ball millCeram Int2013398963896810.1016/j.ceramint.2013.04.093 – reference: Razavi-TousiSSSzpunarJAEffect of ball size on steady state of aluminum powder and efficiency of impacts during millingPowder Technol201528414915810.1016/j.powtec.2015.06.035 – reference: KyzasGZMitropoulosACZero-cost agricultural wastes as sources for activated carbons synthesis: lead ions removal from wastewatersProceedings2018265210.3390/proceedings2110652 – reference: Syed-HassanSSAZainiMSMOptimization of the preparation of activated carbon from palm kernel shell for methane adsorption using Taguchi orthogonal array designKorean J Chem Eng2016332502251210.1007/s11814-016-0072-z – reference: KhannaNDavimJPDesign-of-experiments application in machining titanium alloys for aerospace structural componentsMeasurement20156128029010.1016/j.measurement.2014.10.059 – reference: RatanJKKaurMAdirajuBSynthesis of activated carbon from agricultural waste using a simple method: characterization, parametric and isotherms studyMater Today Proc201853334334510.1016/j.matpr.2017.11.576 – reference: OkmanIKaragözSTayTErdemMActivated carbons from grape seeds by chemical activation with potassium carbonate and potassium hydroxideAppl Surf Sci201429313814210.1016/j.apsusc.2013.12.117 – reference: Yahya MA, Mansor MH, Zolkarnaini WAAW, Rusli NS, Aminuddin A, Mohamad K, Sabhan FAM, Atik AAA, Ozair LN (2018) A brief review on activated carbon derived from agriculture by-product. 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| SubjectTerms | Activated carbon CAE) and Design Computer-Aided Engineering (CAD Design of experiments Design parameters Engineering Industrial and Production Engineering Mechanical Engineering Media Management Optimization Original Article Process parameters Reagents Rubber Taguchi methods Variance analysis |
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| Title | Taguchi method for optimizing process parameters in the production of activated carbon from rubber seed shell |
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