Chloride stress corrosion cracking of precipitation hardening S.S. impellers in centrifugal compressor. Laboratory investigations and corrective actions

17-4 PH, precipitation hardening stainless steel (ASTM A 705 Grade 630), is widely employed in several industrial fields because of its favourable combination of excellent mechanical properties and good corrosion resistance. An important application of 17-4 PH is the construction of centrifugal comp...

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Published inEngineering failure analysis Vol. 8; no. 5; pp. 477 - 492
Main Authors Fantechi, F., Innocenti, M.
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.10.2001
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ISSN1350-6307
1873-1961
DOI10.1016/S1350-6307(00)00044-3

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Abstract 17-4 PH, precipitation hardening stainless steel (ASTM A 705 Grade 630), is widely employed in several industrial fields because of its favourable combination of excellent mechanical properties and good corrosion resistance. An important application of 17-4 PH is the construction of centrifugal compressor impellers, where performance benefits from the steel's high mechanical resistance even when it is necessary to limit hardness, for example, as per NACE MR0175, to avoid devastating sulphide stress cracking phenomena in sour environments. Nevertheless, there has been a case in which impellers made of 17-4 PH have been subject to failures. It was a centrifugal compressor employed in a gas lifting service in which the fluid entrained water with a high level of salinity. Laboratory failure analysis attributed the damage to chloride stress corrosion cracking phenomena and was followed by a study on the behaviour of 17-4 PH in chloride-rich environments and on the action to take to avoid damage causing forced outages and loss of production.
AbstractList 17-4 PH, precipitation hardening stainless steel (ASTM A 705 Grade 630), is widely employed in several industrial fields because of its favourable combination of excellent mechanical properties and good corrosion resistance. An important application of 17-4 PH is the construction of centrifugal compressor impellers, where performance benefits from the steel's high mechanical resistance even when it is necessary to limit hardness, for example, as per NACE MR0175, to avoid devastating sulphide stress cracking phenomena in sour environments. Nevertheless, there has been a case in which impellers made of 17-4 PH have been subject to failures. It was a centrifugal compressor employed in a gas lifting service in which the fluid entrained water with a high level of salinity. Laboratory failure analysis attributed the damage to chloride stress corrosion cracking phenomena and was followed by a study on the behaviour of 17-4 PH in chloride-rich environments and on the action to take to avoid damage causing forced outages and loss of production.
Author Innocenti, M.
Fantechi, F.
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Issue 5
Keywords Compressor
Chloride
Stress corrosion cracking
Impeller
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References ASTM G 30-94, Standard practice for making and using U-bend stress-corrosion test specimens. Annual Book of ASTM Standards, 1996;03.02:82–8.
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ASTM A 705. Standard specification for age-hardening stainless steel forgings. Annual Book of ASTM Standards 1996;01.03: 349–54.
ASTM G 123-94. Standard test method for evaluating stress-corrosion cracking of stainless alloys with different nickel content in boiling acidified sodium chloride solution. Annual Book of ASTM Standards, 1996;03.02:499–507.
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References_xml – reference: ASTM A 705. Standard specification for age-hardening stainless steel forgings. Annual Book of ASTM Standards 1996;01.03: 349–54.
– reference: ASTM B 733-97, Standard specification for autocatalytic (electroless) nickel–phosphorus coatings on metals. Annual Book of ASTM Standards. 1999;02.05:450–60.
– reference: Metals handbook. 9th ed. Failure analysis and prevention, vol. 11, 1986, p. 81.
– reference: ASTM G 30-94, Standard practice for making and using U-bend stress-corrosion test specimens. Annual Book of ASTM Standards, 1996;03.02:82–8.
– reference: ANSI/NACE Standard MR0175-98 (Item No.21302). Standard material requirements — sulphide stress cracking resistant metallic materials for oilfield equipment, 1998.
– reference: ASTM B 656-91, Standard guide for autocatalytic (electroless) nickel–phosphorus deposition on metals for engineering use. Annual Book of ASTM Standards, 1999;02.05:368–75.
– reference: ASTM G 123-94. Standard test method for evaluating stress-corrosion cracking of stainless alloys with different nickel content in boiling acidified sodium chloride solution. Annual Book of ASTM Standards, 1996;03.02:499–507.
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SubjectTerms Chloride
Compressor
Impeller
Stress corrosion cracking
Title Chloride stress corrosion cracking of precipitation hardening S.S. impellers in centrifugal compressor. Laboratory investigations and corrective actions
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