The real-time measurement of wear using ultrasonic reflectometry
Ultrasonic reflectometry is commonly used in the fields of non-destructive testing (NDT) for crack detection, wall thickness monitoring and medical imaging. A sound wave is emitted through the material using a piezoelectric transducer. This waveform travels through the host medium at a constant spee...
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Published in | Wear Vol. 332-333; pp. 1129 - 1133 |
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Main Authors | , , |
Format | Journal Article |
Language | English |
Published |
Elsevier B.V
01.05.2015
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Subjects | |
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Abstract | Ultrasonic reflectometry is commonly used in the fields of non-destructive testing (NDT) for crack detection, wall thickness monitoring and medical imaging. A sound wave is emitted through the material using a piezoelectric transducer. This waveform travels through the host medium at a constant speed and is either partially or fully reflected at an interface. The reflected wave is picked up by the same sensor; the signal is then amplified and digitised. If the speed that sound travels through a host medium is known as well as the time this takes, the thickness of the material can be established using the speed, distance and time relationship.
Previous work has concluded that the ultrasonic method is too inaccurate to measure wear due to the errors caused by temperature, vibration and the experimental arrangement. This body of work looks at methods to minimise these errors, particularly the inaccuracies introduced from the change in temperature caused by change of acoustic velocity and the thermal expansion of the material, which can be significant in many applications. Numerous case studies are presented using the technique in both laboratory and industrial environments using low cost retro-fittable sensors and small form electronics. |
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AbstractList | Ultrasonic reflectometry is commonly used in the fields of non-destructive testing (NDT) for crack detection, wall thickness monitoring and medical imaging. A sound wave is emitted through the material using a piezoelectric transducer. This waveform travels through the host medium at a constant speed and is either partially or fully reflected at an interface. The reflected wave is picked up by the same sensor; the signal is then amplified and digitised. If the speed that sound travels through a host medium is known as well as the time this takes, the thickness of the material can be established using the speed, distance and time relationship. Previous work has concluded that the ultrasonic method is too inaccurate to measure wear due to the errors caused by temperature, vibration and the experimental arrangement. This body of work looks at methods to minimise these errors, particularly the inaccuracies introduced from the change in temperature caused by change of acoustic velocity and the thermal expansion of the material, which can be significant in many applications. Numerous case studies are presented using the technique in both laboratory and industrial environments using low cost retro-fittable sensors and small form electronics. Ultrasonic reflectometry is commonly used in the fields of non-destructive testing (NDT) for crack detection, wall thickness monitoring and medical imaging. A sound wave is emitted through the material using a piezoelectric transducer. This waveform travels through the host medium at a constant speed and is either partially or fully reflected at an interface. The reflected wave is picked up by the same sensor; the signal is then amplified and digitised. If the speed that sound travels through a host medium is known as well as the time this takes, the thickness of the material can be established using the speed, distance and time relationship. Previous work has concluded that the ultrasonic method is too inaccurate to measure wear due to the errors caused by temperature, vibration and the experimental arrangement. This body of work looks at methods to minimise these errors, particularly the inaccuracies introduced from the change in temperature caused by change of acoustic velocity and the thermal expansion of the material, which can be significant in many applications. Numerous case studies are presented using the technique in both laboratory and industrial environments using low cost retro-fittable sensors and small form electronics. |
Author | Harper, P. Brunskill, Henry Lewis, Roger |
Author_xml | – sequence: 1 givenname: Henry surname: Brunskill fullname: Brunskill, Henry email: h.brunskill@tribosonics.com organization: Tribosonics Ltd. Sheffield, South View Cres, South Yorkshire S7 1DH, United Kingdom – sequence: 2 givenname: P. surname: Harper fullname: Harper, P. organization: Tribosonics Ltd. Sheffield, South View Cres, South Yorkshire S7 1DH, United Kingdom – sequence: 3 givenname: Roger surname: Lewis fullname: Lewis, Roger organization: Department of Mechanical Engineering, The University of Sheffield, Mappin Street, S1 3JD Sheffield, United Kingdom |
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References | Dwyer-Joyce (bib4) 2005; 219 Mason, Thurston (bib2) 1976 Birring, Kwun (bib3) 1989; 22 Rabinowicz (bib1) 1995 Dwyer-Joyce (10.1016/j.wear.2015.02.049_bib4) 2005; 219 Rabinowicz (10.1016/j.wear.2015.02.049_bib1) 1995 Mason (10.1016/j.wear.2015.02.049_bib2) 1976 Birring (10.1016/j.wear.2015.02.049_bib3) 1989; 22 |
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SubjectTerms | Electronics Errors Nondestructive testing Reflectometry Sensors Thermal expansion Ultrasonic testing Ultrasound Wear Wear measurement |
Title | The real-time measurement of wear using ultrasonic reflectometry |
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