An optimal algorithm for the multi-item capacitated production planning problem
The multi-item capacitated production planning problem consists of scheduling the size and the timing of the production for several items over a finite horizon so as to meet known future demand without incurring backlogs. The objective is to minimize the total cost of production, holding and resourc...
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Published in | European journal of operational research Vol. 52; no. 2; pp. 179 - 193 |
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Main Authors | , |
Format | Journal Article |
Language | English |
Published |
Amsterdam
Elsevier B.V
27.05.1991
Elsevier Elsevier Sequoia S.A |
Series | European Journal of Operational Research |
Subjects | |
Online Access | Get full text |
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Abstract | The multi-item capacitated production planning problem consists of scheduling the size and the timing of the production for several items over a finite horizon so as to meet known future demand without incurring backlogs. The objective is to minimize the total cost of production, holding and resource over the horizon subject to a constraint on total production capacity in each period. The special model to be considered in this paper assumes that only two resources (regular time and overtime) are available and the unit production, holding and resource costs are linear and time-invariant. We study some optimal properties and propose an exact polynomial time algorithm based on these properties for this model. An extensive computational experiment is conducted which shows that the proposed algorithm outperforms the general-purpose transportation algorithm by far. |
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AbstractList | The multi-item capacitated production planning problem consists of scheduling the size and timing of the production of several items over a finite horizon so as to meet known future demand without incurring backlogs. The objective is to minimize the total cost of production, holding of inventory, and resource requirements over the horizon subject to a constraint on total production capacity in each period. The special model considered assumes that only 2 resources - regular time and overtime - are available and that the unit production, holding, and resource costs are linear and time-invariant. Some optimal properties are examined, and an exact polynomial time algorithm based on these properties is proposed for the model. An extensive computational experiment is conducted that shows that the proposed algorithm greatly outperforms the general-purpose transportation algorithm. The multi-item capacitated production planning problem consists of scheduling the size and the timing of the production for several items over a finite horizon so as to meet known future demand without incurring backlogs. The objective is to minimize the total cost of production, holding and resource over the horizon subject to a constraint on total production capacity in each period. The special model to be considered in this paper assumes that only two resources (regular time and overtime) are available and the unit production, holding and resource costs are linear and time-invariant. We study some optimal properties and propose an exact polynomial time algorithm based on these properties for this model. An extensive computational experiment is conducted which shows that the proposed algorithm outperforms the general-purpose transportation algorithm by far. The multi-item capacitated production planning problem consists of scheduling the size and the timing of the production for several items over a finite horizon so as to meet known future demand without incurring backlogs. The objective is to minimize the total cost of production, holding and resource over the horizon subject to a constraint on total production capacity in each period. The model to be considered assumes that only two resources (regular time and overtime) are available and the unit production, holding and resource costs are linear and time-invariant. We study some optimal properties and propose an exact polynomial time algorithm based on these properties. |
Author | Lotfi, Vahid Chen, Wun-Hwa |
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Cites_doi | 10.1287/opre.4.1.100 10.1007/BF02579150 10.1145/321752.321754 10.1016/0167-6377(82)90025-6 10.1287/mnsc.3.4.435 10.1287/mnsc.24.12.1209 |
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Keywords | lot-sizing Production planning CLSP Finite horizon Cost minimization Optimal algorithm Production control Lot sizing Production capacity Planning Multiple production Polynomial time |
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References | Bahl, Zionts (BIB2) 1982; 1/6 Karmarkar (BIB8) 1984; 4/4 Srinivasan, Thompson (BIB9) 1973; 20 Gabbay (BIB5) March 1977 Johnson (BIB7) 1957; 3 Glover, Hultz, Klingman, Stutz (BIB6) 1978; 24/12 Bowman (BIB4) 1965; 4 Anderson, Schroeder, Tupy, White (BIB1) 1982; 23/4 Bahl, H.C. and Lotfi, V., Private communication. Anderson (10.1016/0377-2217(91)90079-B_BIB1) 1982; 23/4 Johnson (10.1016/0377-2217(91)90079-B_BIB7) 1957; 3 Bahl (10.1016/0377-2217(91)90079-B_BIB2) 1982; 1/6 Gabbay (10.1016/0377-2217(91)90079-B_BIB5) 1977 Srinivasan (10.1016/0377-2217(91)90079-B_BIB9) 1973; 20 Bowman (10.1016/0377-2217(91)90079-B_BIB4) 1965; 4 Glover (10.1016/0377-2217(91)90079-B_BIB6) 1978; 24/12 Karmarkar (10.1016/0377-2217(91)90079-B_BIB8) 1984; 4/4 10.1016/0377-2217(91)90079-B_BIB3 |
References_xml | – start-page: 19 year: March 1977 end-page: 22 ident: BIB5 article-title: Optimal aggregation and disaggregation in hierarchical planning publication-title: Proceeding of the Conference of the Disaggregation Problem – volume: 4/4 start-page: 373 year: 1984 end-page: 395 ident: BIB8 article-title: A new polynomial time algorithm for linear programming publication-title: Combinatorica – volume: 1/6 start-page: 219 year: 1982 end-page: 221 ident: BIB2 article-title: A noniterative multiproduct multiperiod production planning method publication-title: Operations Research Letters – volume: 3 start-page: 435 year: 1957 end-page: 437 ident: BIB7 article-title: Sequential production planning over time at minimum costs publication-title: Management Science – volume: 20 start-page: 194 year: 1973 end-page: 213 ident: BIB9 article-title: Benefit-cost analysis of coding techniques for the primal transportation algorithm publication-title: Journal of the Association for Computing Machinery – volume: 24/12 start-page: 1209 year: 1978 end-page: 1220 ident: BIB6 article-title: Generalized networks: A fundamental computer-based planning tool publication-title: Management Science – reference: Bahl, H.C. and Lotfi, V., Private communication. – volume: 4 start-page: 100 year: 1965 end-page: 103 ident: BIB4 article-title: Production scheduling by the transportation method of linear programming publication-title: Operations Research – volume: 23/4 year: 1982 ident: BIB1 article-title: Material requirements planning systems: The state of the art publication-title: Production and Inventory Management – volume: 4 start-page: 100 year: 1965 ident: 10.1016/0377-2217(91)90079-B_BIB4 article-title: Production scheduling by the transportation method of linear programming publication-title: Operations Research doi: 10.1287/opre.4.1.100 – volume: 4/4 start-page: 373 year: 1984 ident: 10.1016/0377-2217(91)90079-B_BIB8 article-title: A new polynomial time algorithm for linear programming publication-title: Combinatorica doi: 10.1007/BF02579150 – ident: 10.1016/0377-2217(91)90079-B_BIB3 – volume: 23/4 year: 1982 ident: 10.1016/0377-2217(91)90079-B_BIB1 article-title: Material requirements planning systems: The state of the art publication-title: Production and Inventory Management – start-page: 19 year: 1977 ident: 10.1016/0377-2217(91)90079-B_BIB5 article-title: Optimal aggregation and disaggregation in hierarchical planning – volume: 20 start-page: 194 year: 1973 ident: 10.1016/0377-2217(91)90079-B_BIB9 article-title: Benefit-cost analysis of coding techniques for the primal transportation algorithm publication-title: Journal of the Association for Computing Machinery doi: 10.1145/321752.321754 – volume: 1/6 start-page: 219 year: 1982 ident: 10.1016/0377-2217(91)90079-B_BIB2 article-title: A noniterative multiproduct multiperiod production planning method publication-title: Operations Research Letters doi: 10.1016/0167-6377(82)90025-6 – volume: 3 start-page: 435 year: 1957 ident: 10.1016/0377-2217(91)90079-B_BIB7 article-title: Sequential production planning over time at minimum costs publication-title: Management Science doi: 10.1287/mnsc.3.4.435 – volume: 24/12 start-page: 1209 year: 1978 ident: 10.1016/0377-2217(91)90079-B_BIB6 article-title: Generalized networks: A fundamental computer-based planning tool publication-title: Management Science doi: 10.1287/mnsc.24.12.1209 |
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Snippet | The multi-item capacitated production planning problem consists of scheduling the size and the timing of the production for several items over a finite horizon... The multi-item capacitated production planning problem consists of scheduling the size and timing of the production of several items over a finite horizon so... |
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SubjectTerms | Algorithms Applied sciences CLSP Exact sciences and technology lot-sizing Mathematical models Operational research and scientific management Operational research. Management science Operations research Optimal Planning. Forecasting Production capacity Production planning Statistical analysis Studies Theory |
Title | An optimal algorithm for the multi-item capacitated production planning problem |
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