Aqueous suspensions of glass silicate dielectric powders for ink-jet printing applications
Ink-jet printing (IJP) is a rapid prototyping method which is very promising for the manufacturing of multilayer hybrid circuits. Before the formulation of inks, the first step aims to ensure the stability of dielectric powder suspensions with the specifications required for the IJP process in terms...
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Published in | Powder technology Vol. 266; pp. 303 - 311 |
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Main Authors | , , , , , , |
Format | Journal Article |
Language | English |
Published |
Amsterdam
Elsevier B.V
01.11.2014
Elsevier |
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Abstract | Ink-jet printing (IJP) is a rapid prototyping method which is very promising for the manufacturing of multilayer hybrid circuits. Before the formulation of inks, the first step aims to ensure the stability of dielectric powder suspensions with the specifications required for the IJP process in terms of solid content, particle size, rheology, and stability versus sedimentation. A commercial glass silicate powder currently used as a dielectric material was studied during an attrition milling (i) for low ceramic loading (3vol.%) and (ii) for significant ceramic loading (20vol.%) with different dispersants: polyelectrolytes with carboxylate groups, and sulfate groups. The milling step impact on the surface chemistry of the powder was investigated in both cases. A potassium polycarboxylate was found to be the most efficient dispersant, and the optimization of the dispersant rate was carried out through zeta potential measurements, viscosity, dispersant adsorbed rate, and sedimentation tests. An attempt of correlation between some of these properties is proposed. The preliminary ejection tests obtained with an ink prepared from an optimized suspension allowed to generate a wide range of drop velocity (0.7 to 4.2m/s) and drop diameter (47 to 56μm), which will be useful in a further step to optimize the characteristics of green ink-jet printed dielectric layers.
The purpose of this paper is the formulation of an aqueous suspension from a commercial ceramic dielectric powder, matching the ink-jet printing process requirements, for LTCC applications. Chemico-physical investigations were carried out to understand stabilization mechanisms in order to optimize the formulation of high ceramic loading suspension (20vol.%). [Display omitted]
•Formulation of an aqueous dielectric suspension with required specifications for IJP.•Study of hydrolysis mechanisms during powder attrition milling.•The most efficient dispersant was found with zeta and conductivity measurements.•Other dispersants were found inefficient with correlatively complexation mechanisms.•Optimized formulation could be transferred to highly loaded suspension (20vol.%). |
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AbstractList | Ink-jet printing (IJP) is a rapid prototyping method which is very promising for the manufacturing of multilayer hybrid circuits. Before the formulation of inks, the first step aims to ensure the stability of dielectric powder suspensions with the specifications required for the IJP process in terms of solid content, particle size, rheology, and stability versus sedimentation. A commercial glass silicate powder currently used as a dielectric material was studied during an attrition milling (i) for low ceramic loading (3vol.%) and (ii) for significant ceramic loading (20vol.%) with different dispersants: polyelectrolytes with carboxylate groups, and sulfate groups. The milling step impact on the surface chemistry of the powder was investigated in both cases. A potassium polycarboxylate was found to be the most efficient dispersant, and the optimization of the dispersant rate was carried out through zeta potential measurements, viscosity, dispersant adsorbed rate, and sedimentation tests. An attempt of correlation between some of these properties is proposed. The preliminary ejection tests obtained with an ink prepared from an optimized suspension allowed to generate a wide range of drop velocity (0.7 to 4.2m/s) and drop diameter (47 to 56μm), which will be useful in a further step to optimize the characteristics of green ink-jet printed dielectric layers.
The purpose of this paper is the formulation of an aqueous suspension from a commercial ceramic dielectric powder, matching the ink-jet printing process requirements, for LTCC applications. Chemico-physical investigations were carried out to understand stabilization mechanisms in order to optimize the formulation of high ceramic loading suspension (20vol.%). [Display omitted]
•Formulation of an aqueous dielectric suspension with required specifications for IJP.•Study of hydrolysis mechanisms during powder attrition milling.•The most efficient dispersant was found with zeta and conductivity measurements.•Other dispersants were found inefficient with correlatively complexation mechanisms.•Optimized formulation could be transferred to highly loaded suspension (20vol.%). Ink-jet printing (IJP) is a rapid prototyping method which is very promising for the manufacturing of multilayer hybrid circuits. Before the formulation of inks, the first step aims to ensure the stability of dielectric powder sus-pensions with the specifications required for the IJP process in terms of solid content, particle size, rheology, and stability versus sedimentation. A commercial glass silicate powder currently used as a dielectric material was studied during an attrition milling (i) for low ceramic loading (3 vol.%) and (ii) for significant ceramic loading (20 vol.%) with different dispersants: polyelectrolytes with carboxylate groups, and sulfate groups. The milling step impact on the surface chemistry of the powder was investigated in both cases. A potassium polycarboxylate was found to be the most efficient dispersant, and the optimization of the dispersant rate was carried out through zeta potential measurements, viscosity, dispersant adsorbed rate, and sedimentation tests. An attempt of corre-lation between some of these properties is proposed. The preliminary ejection tests obtained with an ink prepared from an optimized suspension allowed to generate a wide range of drop velocity (0.7 to 4.2 m/s) and drop diameter (47 to 56 μm), which will be useful in a further step to optimize the characteristics of green ink-jet printed dielectric layers. |
Author | Lejeune, M. Noguéra, R. Poncelet, M. Modes, C. Aimable, A. Dossou-Yovo, C. Singlard, M. |
Author_xml | – sequence: 1 givenname: M. surname: Singlard fullname: Singlard, M. email: marc.singlard@etu.unilim.fr organization: SPCTS UMR 7315, ENSCI, 12 rue Atlantis, 87068 Limoges Cedex, France – sequence: 2 givenname: A. surname: Aimable fullname: Aimable, A. organization: SPCTS UMR 7315, ENSCI, 12 rue Atlantis, 87068 Limoges Cedex, France – sequence: 3 givenname: M. orcidid: 0000-0002-7123-052X surname: Lejeune fullname: Lejeune, M. organization: SPCTS UMR 7315, ENSCI, 12 rue Atlantis, 87068 Limoges Cedex, France – sequence: 4 givenname: C. surname: Dossou-Yovo fullname: Dossou-Yovo, C. organization: Ceradrop, 32 rue de Soyouz, 87068 Limoges Cedex, France – sequence: 5 givenname: M. surname: Poncelet fullname: Poncelet, M. organization: Ceradrop, 32 rue de Soyouz, 87068 Limoges Cedex, France – sequence: 6 givenname: R. orcidid: 0000-0001-7319-0640 surname: Noguéra fullname: Noguéra, R. organization: Ceradrop, 32 rue de Soyouz, 87068 Limoges Cedex, France – sequence: 7 givenname: C. surname: Modes fullname: Modes, C. organization: Heraeus Precious Metals GmbH & Co. KG, Postfach 1553, 63405 Hanau, Germany |
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CitedBy_id | crossref_primary_10_1016_j_ejpb_2015_04_037 crossref_primary_10_1016_j_ces_2016_04_015 crossref_primary_10_3390_polym14214635 crossref_primary_10_3740_MRSK_2019_29_10_639 crossref_primary_10_1016_j_jeurceramsoc_2017_03_030 |
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Keywords | Attrition milling Multilayer hybrid circuit Dispersion Ink-jet printing Viscosity Correlation Particle size Ink Glass Dispersant Attrition Optimization Powder Loading Electrokinetic potential Manufacturing Ceramic materials Stability Dielectric materials Multiple layer Sedimentation Drop Polyelectrolyte Correlation analysis Ejection |
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Snippet | Ink-jet printing (IJP) is a rapid prototyping method which is very promising for the manufacturing of multilayer hybrid circuits. Before the formulation of... |
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SubjectTerms | Applied sciences Attrition milling Chemical engineering Chemical Sciences Dispersion Engineering Sciences Exact sciences and technology Ink-jet printing Liquid-liquid and fluid-solid mechanical separations Material chemistry Miscellaneous Multilayer hybrid circuit Settling Solid-solid systems |
Title | Aqueous suspensions of glass silicate dielectric powders for ink-jet printing applications |
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