Optimal replacement policy for obsolete components with general failure rates

Identical components are considered, which become obsolete once new‐type ones are available, more reliable and less energy consuming. We envision different possible replacement strategies for the old‐type components by the new‐type ones: either purely preventive, where all old‐type components are re...

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Published inApplied stochastic models in business and industry Vol. 24; no. 3; pp. 221 - 235
Main Author Mercier, Sophie
Format Journal Article
LanguageEnglish
Published Chichester, UK John Wiley & Sons, Ltd 01.05.2008
Wiley
Subjects
Online AccessGet full text
ISSN1524-1904
1526-4025
DOI10.1002/asmb.706

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Abstract Identical components are considered, which become obsolete once new‐type ones are available, more reliable and less energy consuming. We envision different possible replacement strategies for the old‐type components by the new‐type ones: either purely preventive, where all old‐type components are replaced as soon as the new‐type ones are available; either purely corrective, where the old‐type ones are replaced by new‐type ones only at failure; or a mixture of both strategies, where the old‐type ones are first replaced at failure by new‐type ones and next simultaneously preventively replaced after a fixed number of failed old‐type components. To evaluate the respective value of each possible strategy, a cost function is considered, which represents the mean total cost on some finite time interval [0, t]. This function takes into account replacement costs, with economical dependence between simultaneous replacements, and also some energy consumption (and/or production) cost, with a constant rate per unit time. A full analytical expression is provided for the cost function induced by each possible replacement strategy. The optimal strategy is derived in long‐time run. Numerical experiments conclude the paper. Copyright © 2008 John Wiley & Sons, Ltd.
AbstractList Identical components are considered, which become obsolete once new‐type ones are available, more reliable and less energy consuming. We envision different possible replacement strategies for the old‐type components by the new‐type ones: either purely preventive, where all old‐type components are replaced as soon as the new‐type ones are available; either purely corrective, where the old‐type ones are replaced by new‐type ones only at failure; or a mixture of both strategies, where the old‐type ones are first replaced at failure by new‐type ones and next simultaneously preventively replaced after a fixed number of failed old‐type components. To evaluate the respective value of each possible strategy, a cost function is considered, which represents the mean total cost on some finite time interval [0, t ]. This function takes into account replacement costs, with economical dependence between simultaneous replacements, and also some energy consumption (and/or production) cost, with a constant rate per unit time. A full analytical expression is provided for the cost function induced by each possible replacement strategy. The optimal strategy is derived in long‐time run. Numerical experiments conclude the paper. Copyright © 2008 John Wiley & Sons, Ltd.
Identical components are considered, which become obsolete once new-type ones are available, more reliable and less energy consuming. We envision different possible replacement strategies for the old-type components by the new-type ones: either purely preventive, where all old-type components are replaced as soon as the new-type ones are available; either purely corrective, where the old-type ones are replaced by new-type ones only at failure; or a mixture of both strategies, where the old-type ones are first replaced at failure by new-type ones and next simultaneously preventively replaced after a fixed number of failed old-type components. To evaluate the respective value of each possible strategy, a cost function is considered, which represents the mean total cost on some finite time interval [0, t]. This function takes into account replacement costs, with economical dependence between simultaneous replacements, and also some energy consumption (and/or production) cost, with a constant rate per unit time. A full analytical expression is provided for the cost function induced by each possible replacement strategy. The optimal strategy is derived in long-time run. Numerical experiments conclude the paper. Copyright (C) 2008 John Wiley & Sons, Ltd.
Identical components are considered, which become obsolete once new-type ones are available, more reliable and less energy consuming. We envision different possible replacement strategies for the old-type components by the new-type ones: either purely preventive, where all old-type components are replaced as soon as the new-type ones are available; either purely corrective, where the old-type ones are replaced by new-type ones only at failure; or a mixture of both strategies, where the old-type ones are first replaced at failure by new-type ones and next simultaneously preventively replaced after a fixed number of failed old-type components. To evaluate the respective value of each possible strategy, a cost function is considered, which represents the mean total cost on some finite time interval [0, t]. This function takes into account replacement costs, with economical dependence between simultaneous replacements, and also some energy consumption (and/or production) cost, with a constant rate per unit time. A full analytical expression is provided for the cost function induced by each possible replacement strategy. The optimal strategy is derived in long-time run. Numerical experiments conclude the paper.
Identical components are considered, which become obsolete once new‐type ones are available, more reliable and less energy consuming. We envision different possible replacement strategies for the old‐type components by the new‐type ones: either purely preventive, where all old‐type components are replaced as soon as the new‐type ones are available; either purely corrective, where the old‐type ones are replaced by new‐type ones only at failure; or a mixture of both strategies, where the old‐type ones are first replaced at failure by new‐type ones and next simultaneously preventively replaced after a fixed number of failed old‐type components. To evaluate the respective value of each possible strategy, a cost function is considered, which represents the mean total cost on some finite time interval [0, t]. This function takes into account replacement costs, with economical dependence between simultaneous replacements, and also some energy consumption (and/or production) cost, with a constant rate per unit time. A full analytical expression is provided for the cost function induced by each possible replacement strategy. The optimal strategy is derived in long‐time run. Numerical experiments conclude the paper. Copyright © 2008 John Wiley & Sons, Ltd.
Author Mercier, Sophie
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References Cheevaprawatdomrong T, Smith RL. A paradox in equipment replacement under technological improvement. Operations Research Letters 2003; 31(1):77-82.
Dohi T, Osaki S. Optimal inventory policies under product obsolescent circumstance. Computers and Mathematics with Applications 1995; 29(3):23-30.
Goldstein T, Ladany SP, Mehrez A. A discounted machine replacement model with an expected future technological breakthrough. Naval Research Logistics Quarterly 1988; 35:209-220.
Mercier S, Labeau P-E. Optimal replacement policy for a series system with obsolescence. Applied Stochastic Models in Business and Industry 2004; 20(1):73-91, published online 10 February 2004.
Xu SH, Li Z. Managing a single-product assemble-to-order system with technology innovations. Management Science 2007; 53(9):467-1485, published online before print 25 July 2007.
Cobbaert K, Van Oudheusden D. Inventory models for fast moving spare parts subject to 'sudden death' obsolescence. International Journal of Production Economics 1996; 44(3):239-248.
van Delft Ch, Vial JP. Discounted costs, obsolescence and planned stockouts with EOQ formula. International Journal of Production Economics 1996; 44:255-265.
Barlow RE, Proschan F. Inequalities for linear combinations of order statistics from restricted families. Annals of Mathematical Statistics 1996; 37:1574-1592.
Arnold BC, Balakrishnan N, Nagaraja HN. A First Course in Order Statistics. Wiley: New York, 1993.
Hritonenkoa N, Yatsenko Y. Optimal equipment replacement without paradoxes: a continuous analysis. Operations Research Letters 2007; 35(2):245-250.
Hritonenko N, Yatsenko Y. Creative destruction of computing systems: analysis and modeling. The Journal of Supercomputing 2006; 38(2):143-154.
Nair SK, Hopp WJ. A model for equipment replacement due to technological obsolescence. European Journal of Operational Research 1992; 63(2):207-221.
Hopp WJ, Nair SK. Markovian deterioration and technological change. IIE Transactions 1994; 26(6):74-82.
Dekker R, Wildeman RE, Van Der Duyn Schouten FA. A review of multi-component maintenance models with economic dependence. Mathematical Methods of Operations Research 1997; 45(3):411-435.
Chambers C. Technological advancement, learning, and the adoption of new technology. European Journal of Operational Research 2004; 152(1):226-247.
Song J-S, Zipkin PH. Managing inventory with the prospect of obsolescence. Operations Research 1996; 44(1):215-222 (Special issue on New Directions in Operations Management).
Ebrahimi N, Spizichino F. Some results on normalized total time on test and spacings. Statistics and Probability Letters 1997; 36(3):231-243.
Mercier S. Discrete random bounds for general random variables and applications to reliability. European Journal of Operational Research 2007; 177(1):378-405, available online 15 February 2006.
Jain K, Silver EA. Lot sizing for a product subject to obsolescence or perishability. European Journal of Operational Research 1994; 75(2):287-295.
Rajagopalan S, Singh MR, Morton TE. Capacity expansion and replacement in growing market with uncertain technological breakthrough. Management Science 1998; 44:12-30.
Mehrez A, Rabinowitz G, Shemesh E. A discrete maintenance and replacement model under technological breakthrough expectations. Annals of Operations Research 2000; 99(1-4):351-372.
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References_xml – reference: Arnold BC, Balakrishnan N, Nagaraja HN. A First Course in Order Statistics. Wiley: New York, 1993.
– reference: Dekker R, Wildeman RE, Van Der Duyn Schouten FA. A review of multi-component maintenance models with economic dependence. Mathematical Methods of Operations Research 1997; 45(3):411-435.
– reference: Dohi T, Osaki S. Optimal inventory policies under product obsolescent circumstance. Computers and Mathematics with Applications 1995; 29(3):23-30.
– reference: Mercier S. Discrete random bounds for general random variables and applications to reliability. European Journal of Operational Research 2007; 177(1):378-405, available online 15 February 2006.
– reference: Xu SH, Li Z. Managing a single-product assemble-to-order system with technology innovations. Management Science 2007; 53(9):467-1485, published online before print 25 July 2007.
– reference: Nair SK, Hopp WJ. A model for equipment replacement due to technological obsolescence. European Journal of Operational Research 1992; 63(2):207-221.
– reference: Cobbaert K, Van Oudheusden D. Inventory models for fast moving spare parts subject to 'sudden death' obsolescence. International Journal of Production Economics 1996; 44(3):239-248.
– reference: Chambers C. Technological advancement, learning, and the adoption of new technology. European Journal of Operational Research 2004; 152(1):226-247.
– reference: Hopp WJ, Nair SK. Markovian deterioration and technological change. IIE Transactions 1994; 26(6):74-82.
– reference: Hritonenko N, Yatsenko Y. Creative destruction of computing systems: analysis and modeling. The Journal of Supercomputing 2006; 38(2):143-154.
– reference: Mercier S, Labeau P-E. Optimal replacement policy for a series system with obsolescence. Applied Stochastic Models in Business and Industry 2004; 20(1):73-91, published online 10 February 2004.
– reference: van Delft Ch, Vial JP. Discounted costs, obsolescence and planned stockouts with EOQ formula. International Journal of Production Economics 1996; 44:255-265.
– reference: Barlow RE, Proschan F. Inequalities for linear combinations of order statistics from restricted families. Annals of Mathematical Statistics 1996; 37:1574-1592.
– reference: Hritonenkoa N, Yatsenko Y. Optimal equipment replacement without paradoxes: a continuous analysis. Operations Research Letters 2007; 35(2):245-250.
– reference: Rajagopalan S, Singh MR, Morton TE. Capacity expansion and replacement in growing market with uncertain technological breakthrough. Management Science 1998; 44:12-30.
– reference: Goldstein T, Ladany SP, Mehrez A. A discounted machine replacement model with an expected future technological breakthrough. Naval Research Logistics Quarterly 1988; 35:209-220.
– reference: Mehrez A, Rabinowitz G, Shemesh E. A discrete maintenance and replacement model under technological breakthrough expectations. Annals of Operations Research 2000; 99(1-4):351-372.
– reference: Song J-S, Zipkin PH. Managing inventory with the prospect of obsolescence. Operations Research 1996; 44(1):215-222 (Special issue on New Directions in Operations Management).
– reference: Cheevaprawatdomrong T, Smith RL. A paradox in equipment replacement under technological improvement. Operations Research Letters 2003; 31(1):77-82.
– reference: Jain K, Silver EA. Lot sizing for a product subject to obsolescence or perishability. European Journal of Operational Research 1994; 75(2):287-295.
– reference: Ebrahimi N, Spizichino F. Some results on normalized total time on test and spacings. Statistics and Probability Letters 1997; 36(3):231-243.
– volume: 53
  start-page: 467
  issue: 9
  year: 2007
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  publication-title: Management Science
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  year: 1994
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  article-title: Lot sizing for a product subject to obsolescence or perishability
  publication-title: European Journal of Operational Research
– volume: 63
  start-page: 207
  issue: 2
  year: 1992
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  article-title: A model for equipment replacement due to technological obsolescence
  publication-title: European Journal of Operational Research
– volume: 35
  start-page: 245
  issue: 2
  year: 2007
  end-page: 250
  article-title: Optimal equipment replacement without paradoxes: a continuous analysis
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– volume: 177
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  issue: 1
  year: 2007
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  article-title: Discrete random bounds for general random variables and applications to reliability
  publication-title: European Journal of Operational Research
– volume: 99
  start-page: 351
  issue: 1–4
  year: 2000
  end-page: 372
  article-title: A discrete maintenance and replacement model under technological breakthrough expectations
  publication-title: Annals of Operations Research
– volume: 152
  start-page: 226
  issue: 1
  year: 2004
  end-page: 247
  article-title: Technological advancement, learning, and the adoption of new technology
  publication-title: European Journal of Operational Research
– volume: 20
  start-page: 73
  issue: 1
  year: 2004
  end-page: 91
  article-title: Optimal replacement policy for a series system with obsolescence
  publication-title: Applied Stochastic Models in Business and Industry
– volume: 44
  start-page: 12
  year: 1998
  end-page: 30
  article-title: Capacity expansion and replacement in growing market with uncertain technological breakthrough
  publication-title: Management Science
– volume: 44
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  issue: 1
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  end-page: 222
  article-title: Managing inventory with the prospect of obsolescence
  publication-title: Operations Research
– volume: 26
  start-page: 74
  issue: 6
  year: 1994
  end-page: 82
  article-title: Markovian deterioration and technological change
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– volume: 29
  start-page: 23
  issue: 3
  year: 1995
  end-page: 30
  article-title: Optimal inventory policies under product obsolescent circumstance
  publication-title: Computers and Mathematics with Applications
– start-page: 499
  end-page: 506
– volume: 37
  start-page: 1574
  year: 1996
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  article-title: Inequalities for linear combinations of order statistics from restricted families
  publication-title: Annals of Mathematical Statistics
– volume: 44
  start-page: 239
  issue: 3
  year: 1996
  end-page: 248
  article-title: Inventory models for fast moving spare parts subject to ‘sudden death’ obsolescence
  publication-title: International Journal of Production Economics
– volume: 36
  start-page: 231
  issue: 3
  year: 1997
  end-page: 243
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Snippet Identical components are considered, which become obsolete once new‐type ones are available, more reliable and less energy consuming. We envision different...
Identical components are considered, which become obsolete once new-type ones are available, more reliable and less energy consuming. We envision different...
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SubjectTerms cost-based optimization
order statistics
preventive maintenance
renewal function
technological obsolescence
Title Optimal replacement policy for obsolete components with general failure rates
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